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3-4

P/N: 4809632

©2002 Paxton Automotive

All Rights Reserved, Intl. Copr. Secured

25SEP02 v1.0 Dodge Durango(4809632v1.0)

q.

Route the red and black wires along with the
small four wire harness back and along the
firewall, but do not secure. The relay will be
mounted to the stud just above and to the
side of the brake booster. (See 

Figure 3-14.

Fig. 3-14

r.) 

Attach the ground from the relay and the

Paxton engine management unit to the same
stud. Connect the red wire from the fueler to
terminal 87 on the relay. Route the wires
from the relay back toward the fuse box.
Using the supplied blue shrink type butt
connector, splice the green wire into the
green wire with the black stripe. (See 

Fig. 

3-15

.) This will be the trigger for the relay.

Fig. 3-15

s.

Using a heat gun or lighter, apply heat until
the connector shrinks. Attach the red to the
main power terminal in the fuse box (large
black wire). (See 

Fig. 3-16

.) Cover the wires

with the black splitloom.

t.

Route the small four wire harness across the

firewall to the factory computer.

Fig. 3-16

*****DURANGO ONLY*****

Engine Management installation, please refer to assembly
drawing #1017718. This shows the pin locations and
correct connector on the factory ECM. Mount Paxton’s
Engine Control Unit to the cover of the power distribution
box in the engine compartment. Route the 8-wire har-
ness across the firewall of the engine compartment to
the factory ECM. Locate the black connector on the ECM
and strip back enough of the factory tape and split loom
to allow locating the pins and colored wires in the factory
harness. Make your cuts in the harmess approximately
2” to 3” from the plug to the ECM. This allows working
room to make the connection from the Paxton supplied
Engine Management Unit to the factory ECM. (Although
Paxton supplies 8 butt connectors in the kit to make the
connections between the Engine Control Unit and the
ECM we recommend you solder the connection in place
of the supplied connectors, assuring a good connection.)
If you use the connectors, be sure to carefully crimp
them to make a good connection.

u.

Route the injector harness straight across

and over the engine. Connect to the two

injectors in the discharge tube.

v.

Re-install the fan shroud and re-connect all

electrical connections. Install the supplied

90°. rubber elbow on the washer pump dis-

charge port nearest the dual idler pulley. Re-

connect the remaining pump as stock. (See

Fig. 3-17.

)

Fig. 3-17

y.

Install the air intake assembly. Connect the

“S” shaped hose to the small hose barb.

Connect the compressor bypass to the larger

hose barb and secure.

z. 

Refill the radiator with coolant.

Congratulations - you are done.

Summary of Contents for 2000 DURANGO

Page 1: ...9632 V1 0 09 25 02 Owner s Installation Guide for the Paxton Automotive Novi 1000 Supercharger for the 2000 2001 Dodge Durango Paxton Automotive 1300 Beacon Place Oxnard CA 93033 888 9 PAXTON FAX 805...

Page 2: ...ell as experi enced technicians to correctly install and receive the greatest possible benefit from their Paxton supercharger When reference is made in this manual to a brand name number spe cific too...

Page 3: ...GER INSTALLATION AND ASSEMBLY 3 1 4 0 FINAL CHECK OUT AND START UP 4 1 APPENDIX 1201216 KIT PARTS LIST A 1 1016416 ASY S C NOVI 1000 A 2 1016623 ASY S C MOUNTING BRACKET A 3 1015934 ASY AIR INTAKE A 4...

Page 4: ...OOLS FOR INSTALLATION 1 Metric and Standard sockets sets 2 Metric and Standard combination wrenches 3 Phillips and common screw drivers 4 12 crescent wrench or 36mm open end wrenches 5 Pliers 6 Wire c...

Page 5: ...it with the parts list Please check the box for small parts Paxton makes every effort to insure that all parts are included in the box However if you discover any missing or mislabeled parts please c...

Page 6: ...park producing items around gasoline or flammable solvents Always have a fire extin guisher rated for chemical and electrical fires handy when working on motor vehicles Run engines only in well ventil...

Page 7: ...e Fig 2 1 Fig 2 1 c Disconnect the coolant overflow hose at the filler cap See Fig 2 2 Make sure to clamp or plug this hose to avoid coollant loss Remove the two bolts securing the shroud using a 10mm...

Page 8: ...he straight hose fitting into this using Teflon sealant See Figs 2 6 2 7 Fig 2 5 Fig 2 6 Fig 2 7 i Attach the supplied coolant hoses being careful to get the orientation correct If nec essary hold the...

Page 9: ...2 11 o Trim the plastic hose that connects to the oil filler by cutting it off just before the second barb approx 3 4 Do not remove the sec ond barb as this keeps the hose from coming off under boost...

Page 10: ...he plug portion should point straight down Re attach the cable at the throttle body Re attach the computer u Attach the rear support plate to the cylinder head using the supplied large bolt See Figure...

Page 11: ...and drill the hole Coat the supplied punch with anti seize or heavy grease and drive it in only halfway using an air chisel with a blunt tip Do not use a ham mer Do not go in all the way or you will d...

Page 12: ...2 6 P N 4809632 2002 Paxton Automotive All Rights Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 This Page Left Intentionaly Blank...

Page 13: ...it b Measure and cut the supplied oil drain hose to 22 1 2 long Secure hose to drain fitting on supercharger using supplied clamp See Fig 3 1 Fig 3 1 c Lower the supercharger into place making sure th...

Page 14: ...g 3 7 Also bend it up slightly at the radia tor end until it clears Fig 3 7 h Under the vehicle near the oil filter you will find the oil pressure sender Unplug and remove using an oil pressure sender...

Page 15: ...ig 3 11 Remove the plastic cap and place a rag over the port Hold the rag with one hand and depress the valve with a small screwdriver to relieve fuel system pressure Use caution when prforming this s...

Page 16: ...Control Unit to the cover of the power distribution box in the engine compartment Route the 8 wire har ness across the firewall of the engine compartment to the factory ECM Locate the black connector...

Page 17: ...n position three 3 times at fifteen 15 sec ond intervals Afterwards check the entire fuel system for any leaks b Start the car Verify that the oil pressure is within the normal operating range Listen...

Page 18: ...3 6 P N 4809632 2002 Paxton Automotive All Rights Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 This Page Left Intentionaly Blank...

Page 19: ...A 1 P N 4809632 2002 Paxton Automotive All Rights Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 Appendix...

Page 20: ...3 A 5 1016623 ASY S C MTG BRKT 4 A 6 1015934 ASY AIR INTAKE 5 A 7 1017416 ASY BELT TENSIONER 6 A 8 1019342 ASY S C OIL FEED HOSE 7 A 9 1019343 ASY S C OIL DRAIN HOSE 8 A 10 1020116 ASY AIR DISCHARGE...

Page 21: ...604 1336 FAX 805 604 1337 CAD GENERATED DRAWING DO NOT MANUALLY UPDATE ITEM NO QTY PART NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 20 1016416 1016623 1015934 1...

Page 22: ...1016416 NC FRACTIONS ANGLES 1 16 1 2 ASY S C NOVI 1000 FW ROTATION APPR 1 15 01 00 01 4 7L DODGE DURANGO A PROCTOR 1300 BEACON PLACE OXNARD CA 93033 TEL 805 604 1336 FAX 805 604 1337 CAD GENERATED DRA...

Page 23: ...x 51 I D x 1 81 LG SPACER 1 25 O D x 39 I D x 1 81 LG WASHER 3 8 FLAT SCREW 3 8 16 x 3 00 LG SCREW 3 8 16 x 2 50 LG COLLAR STEP ASY PULLEY IDLER DUAL SCREW 1 2 13 x 6 00 LG COLLAR STEP 950 PULLEY IDL...

Page 24: ...SY AIR INTAKE APPR 1 10 01 00 01 4 7L DODGE A PROCTOR 1300 BEACON PLACE OXNARD CA 93033 TEL 805 604 1336 FAX 805 604 1337 CAD GENERATED DRAWING DO NOT MANUALLY UPDATE ITEM NO QTY PART NO DESCRIPTION 1...

Page 25: ...BEACON PLACE OXNARD CA 93033 TEL 805 604 1336 FAX 805 604 1337 CAD GENERATED DRAWING DO NOT MANUALLY UPDATE 2 12 0 L KECK ITEM NO QTY PART NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 1 1 2 2 1 1 2 1 1...

Page 26: ...7P125 005 7P125 034 SCALE SIZE DWG D SHEET 1 OF 1 REV DATE APPROVALS DRAWN ENGINEERING R D UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE DECIMALS XX 01 XXX 005 MATERIAL FINISH NO...

Page 27: ...S ARE IN INCHES TOLERANCES ARE DECIMALS XX 01 XXX 005 MATERIAL FINISH NONE SEE PARTS LIST DO NOT SCALE DRAWING WEIGHT 6 LBS 1 1 1019343 NC FRACTIONS ANGLES 1 16 1 2 ASY OIL DRAIN APPR 12 04 00 4 7L DO...

Page 28: ...G D SHEET 1 OF 1 REV DATE APPROVALS DRAWN ENGINEERING R D UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE DECIMALS XX 01 XXX 005 MATERIAL FINISH NONE SEE PARTS LIST DO NOT SCALE DRA...

Page 29: ...ATE APPROVALS DRAWN ENGINEERING R D UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE DECIMALS XX 01 XXX 005 MATERIAL FINISH NONE SEE PARTS LIST DO NOT SCALE DRAWING WEIGHT 1 8 LBS 1...

Page 30: ...PPR 4 18 01 00 01 4 7L DODGE DURANGO RT G COMPTON 1300 BEACON PLACE OXNARD CA 93033 TEL 805 604 1336 FAX 805 604 1337 CAD GENERATED DRAWING DO NOT MANUALLY UPDATE ITEM NO QTY PART NO DESCRIPTION 1 4 8...

Page 31: ...SIZE DWG C SHEET 1 OF 1 REV DATE APPROVALS DRAWN ENGINEERING R D UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE DECIMALS XX 01 XXX 005 MATERIAL FINISH NONE SEE PARTS LIST DO NOT S...

Page 32: ...6 FAX 805 604 1337 CAD GENERATED DRAWING DO NOT MANUALLY UPDATE ITEM NO PART NO DESCRIPTION 1 2 3 4 5 6 7 8 9 4PCE160 010 7C010 052 7F010 024 7E010 051 5A001 040 5W001 040 5W001 012 5W001 001 5W001 02...

Page 33: ...NLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE DECIMALS XX 01 XXX 005 MATERIAL FINISH NONE SEE PARTS LIST DO NOT SCALE DRAWING WEIGHT 01 LBS 2 1 1020218 A FRACTIONS ANGLES 1 16 1 2...

Page 34: ...A 16 P N 4809632 2002 Paxton Automotive All Rights Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 1300 Beacon Place Oxnard CA 93033 Tel 888 9 PAXTON www paxtonautomotive com...

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