Dodge 2000 DURANGO Owner'S Installation Manual Download Page 4 | Manualshive

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P/N: 4809632

©2002 Paxton Automotive

All Rights Reserved, Intl. Copr. Secured

25SEP02 v1.0 Dodge Durango(4809632v1.0)

iv

RECOMMENDED TOOLS

FOR

INSTALLATION:

1.

Metric and Standard sockets
sets

2.

Metric and Standard combination
wrenches

3.

Phillips and common screw drivers

4.

12” crescent wrench or 36mm
open end wrenches

5.

Pliers

6.

Wire cutters and wire crimping Tool

7.

Hose cutters

8.

1/8” drill bit and hand drill

9.

Allen wrenches

10.

Small heat source

11.

3/8 Tap NPT

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Summary of Contents for 2000 DURANGO

Page 1: ...9632 V1 0 09 25 02 Owner s Installation Guide for the Paxton Automotive Novi 1000 Supercharger for the 2000 2001 Dodge Durango Paxton Automotive 1300 Beacon Place Oxnard CA 93033 888 9 PAXTON FAX 805...

Page 2: ...ell as experi enced technicians to correctly install and receive the greatest possible benefit from their Paxton supercharger When reference is made in this manual to a brand name number spe cific too...

Page 3: ...GER INSTALLATION AND ASSEMBLY 3 1 4 0 FINAL CHECK OUT AND START UP 4 1 APPENDIX 1201216 KIT PARTS LIST A 1 1016416 ASY S C NOVI 1000 A 2 1016623 ASY S C MOUNTING BRACKET A 3 1015934 ASY AIR INTAKE A 4...

Page 4: ...OOLS FOR INSTALLATION 1 Metric and Standard sockets sets 2 Metric and Standard combination wrenches 3 Phillips and common screw drivers 4 12 crescent wrench or 36mm open end wrenches 5 Pliers 6 Wire c...

Page 5: ...it with the parts list Please check the box for small parts Paxton makes every effort to insure that all parts are included in the box However if you discover any missing or mislabeled parts please c...

Page 6: ...park producing items around gasoline or flammable solvents Always have a fire extin guisher rated for chemical and electrical fires handy when working on motor vehicles Run engines only in well ventil...

Page 7: ...e Fig 2 1 Fig 2 1 c Disconnect the coolant overflow hose at the filler cap See Fig 2 2 Make sure to clamp or plug this hose to avoid coollant loss Remove the two bolts securing the shroud using a 10mm...

Page 8: ...he straight hose fitting into this using Teflon sealant See Figs 2 6 2 7 Fig 2 5 Fig 2 6 Fig 2 7 i Attach the supplied coolant hoses being careful to get the orientation correct If nec essary hold the...

Page 9: ...2 11 o Trim the plastic hose that connects to the oil filler by cutting it off just before the second barb approx 3 4 Do not remove the sec ond barb as this keeps the hose from coming off under boost...

Page 10: ...he plug portion should point straight down Re attach the cable at the throttle body Re attach the computer u Attach the rear support plate to the cylinder head using the supplied large bolt See Figure...

Page 11: ...and drill the hole Coat the supplied punch with anti seize or heavy grease and drive it in only halfway using an air chisel with a blunt tip Do not use a ham mer Do not go in all the way or you will d...

Page 12: ...2 6 P N 4809632 2002 Paxton Automotive All Rights Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 This Page Left Intentionaly Blank...

Page 13: ...it b Measure and cut the supplied oil drain hose to 22 1 2 long Secure hose to drain fitting on supercharger using supplied clamp See Fig 3 1 Fig 3 1 c Lower the supercharger into place making sure th...

Page 14: ...g 3 7 Also bend it up slightly at the radia tor end until it clears Fig 3 7 h Under the vehicle near the oil filter you will find the oil pressure sender Unplug and remove using an oil pressure sender...

Page 15: ...ig 3 11 Remove the plastic cap and place a rag over the port Hold the rag with one hand and depress the valve with a small screwdriver to relieve fuel system pressure Use caution when prforming this s...

Page 16: ...Control Unit to the cover of the power distribution box in the engine compartment Route the 8 wire har ness across the firewall of the engine compartment to the factory ECM Locate the black connector...

Page 17: ...n position three 3 times at fifteen 15 sec ond intervals Afterwards check the entire fuel system for any leaks b Start the car Verify that the oil pressure is within the normal operating range Listen...

Page 18: ...3 6 P N 4809632 2002 Paxton Automotive All Rights Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 This Page Left Intentionaly Blank...

Page 19: ...A 1 P N 4809632 2002 Paxton Automotive All Rights Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 Appendix...

Page 20: ...3 A 5 1016623 ASY S C MTG BRKT 4 A 6 1015934 ASY AIR INTAKE 5 A 7 1017416 ASY BELT TENSIONER 6 A 8 1019342 ASY S C OIL FEED HOSE 7 A 9 1019343 ASY S C OIL DRAIN HOSE 8 A 10 1020116 ASY AIR DISCHARGE...

Page 21: ...604 1336 FAX 805 604 1337 CAD GENERATED DRAWING DO NOT MANUALLY UPDATE ITEM NO QTY PART NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 20 1016416 1016623 1015934 1...

Page 22: ...1016416 NC FRACTIONS ANGLES 1 16 1 2 ASY S C NOVI 1000 FW ROTATION APPR 1 15 01 00 01 4 7L DODGE DURANGO A PROCTOR 1300 BEACON PLACE OXNARD CA 93033 TEL 805 604 1336 FAX 805 604 1337 CAD GENERATED DRA...

Page 23: ...x 51 I D x 1 81 LG SPACER 1 25 O D x 39 I D x 1 81 LG WASHER 3 8 FLAT SCREW 3 8 16 x 3 00 LG SCREW 3 8 16 x 2 50 LG COLLAR STEP ASY PULLEY IDLER DUAL SCREW 1 2 13 x 6 00 LG COLLAR STEP 950 PULLEY IDL...

Page 24: ...SY AIR INTAKE APPR 1 10 01 00 01 4 7L DODGE A PROCTOR 1300 BEACON PLACE OXNARD CA 93033 TEL 805 604 1336 FAX 805 604 1337 CAD GENERATED DRAWING DO NOT MANUALLY UPDATE ITEM NO QTY PART NO DESCRIPTION 1...

Page 25: ...BEACON PLACE OXNARD CA 93033 TEL 805 604 1336 FAX 805 604 1337 CAD GENERATED DRAWING DO NOT MANUALLY UPDATE 2 12 0 L KECK ITEM NO QTY PART NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 1 1 2 2 1 1 2 1 1...

Page 26: ...7P125 005 7P125 034 SCALE SIZE DWG D SHEET 1 OF 1 REV DATE APPROVALS DRAWN ENGINEERING R D UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE DECIMALS XX 01 XXX 005 MATERIAL FINISH NO...

Page 27: ...S ARE IN INCHES TOLERANCES ARE DECIMALS XX 01 XXX 005 MATERIAL FINISH NONE SEE PARTS LIST DO NOT SCALE DRAWING WEIGHT 6 LBS 1 1 1019343 NC FRACTIONS ANGLES 1 16 1 2 ASY OIL DRAIN APPR 12 04 00 4 7L DO...

Page 28: ...G D SHEET 1 OF 1 REV DATE APPROVALS DRAWN ENGINEERING R D UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE DECIMALS XX 01 XXX 005 MATERIAL FINISH NONE SEE PARTS LIST DO NOT SCALE DRA...

Page 29: ...ATE APPROVALS DRAWN ENGINEERING R D UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE DECIMALS XX 01 XXX 005 MATERIAL FINISH NONE SEE PARTS LIST DO NOT SCALE DRAWING WEIGHT 1 8 LBS 1...

Page 30: ...PPR 4 18 01 00 01 4 7L DODGE DURANGO RT G COMPTON 1300 BEACON PLACE OXNARD CA 93033 TEL 805 604 1336 FAX 805 604 1337 CAD GENERATED DRAWING DO NOT MANUALLY UPDATE ITEM NO QTY PART NO DESCRIPTION 1 4 8...

Page 31: ...SIZE DWG C SHEET 1 OF 1 REV DATE APPROVALS DRAWN ENGINEERING R D UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE DECIMALS XX 01 XXX 005 MATERIAL FINISH NONE SEE PARTS LIST DO NOT S...

Page 32: ...6 FAX 805 604 1337 CAD GENERATED DRAWING DO NOT MANUALLY UPDATE ITEM NO PART NO DESCRIPTION 1 2 3 4 5 6 7 8 9 4PCE160 010 7C010 052 7F010 024 7E010 051 5A001 040 5W001 040 5W001 012 5W001 001 5W001 02...

Page 33: ...NLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE DECIMALS XX 01 XXX 005 MATERIAL FINISH NONE SEE PARTS LIST DO NOT SCALE DRAWING WEIGHT 01 LBS 2 1 1020218 A FRACTIONS ANGLES 1 16 1 2...

Page 34: ...A 16 P N 4809632 2002 Paxton Automotive All Rights Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 1300 Beacon Place Oxnard CA 93033 Tel 888 9 PAXTON www paxtonautomotive com...

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