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BG80 USE AND MAINTENANCE BOOKLET

 

Rev.1 of 23/04/2013 of BG80 uk agg2013                                      Page 26 of 40 

To ensure that the mixer functions correctly, it should ideally be mounted at least 1 metre from the edge of 
the ceiling, so that the propeller can also function in the presence of fermented substrates with high levels of 
dry substance. 

 

When planning and drilling the hole in the ceiling, a sufficient degree of distance must be maintained from the 
outside edge of the tank, to enable the manoeuvres necessary to install and dismantle the mixer; a sufficient 
degree of distance should also be maintained from any other tanks and equipment.  

 

When planning and drilling the hole in the wall, remember that it is necessary to remove any insulation 
material that may be present. 

 

In order to obtain a resistant seal between the frame and the cement surface, the surfaces around the 

structure must be smooth and consistent; there should be no rough edges around the hole in the 

tank, any rough edges should be smoothed down. 

Remove any insulation material from the outside of the tank. There should be no rough edges around the 
hole in the tank, any rough edges should be smoothed down. 

 

Risk of explosion in the event of a biogas leak! 
In order to ensure correct sealing of the mixer frame, the cover of the tank must be 
sufficiently level. There should be no cavities or irregularities! 

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 GENERAL INSTRUCTIONS TO PREPARE THE SITE FOR WALL-MOUNTING 

To mount the mixer, a 1,300 mm x 1,300 mm hole must be made in the wall. 

The equipment should be installed so that the distance between the upper edge of the opening in the wall 
and the upper edge of the wall of the tank is 0.5 m. 

It should generally be positioned 4 - 5 m from the point through which the raw materials are introduced, so 
that the propeller range can uniformly homogenise the solid substances that have been introduced. 

The position of the mixer must be chosen in light of the position of any other pre-existing mixers. 

The thrust of the mixer does not usually need to be altered. 

The standard frame supplied by the manufacturer is inclined 30° to the left. In this way the flow of the mixed 
product rotates in a clockwise direction; normally the swirl created by the mixing blade facilitates the rotary 
motion of the mixed product.  

 

When planning and drilling the hole in the ceiling, a sufficient degree of distance must be maintained from the 
outside edge of the tank, to enable the manoeuvres necessary to install and dismantle the mixer; a sufficient 
degree of distance should also be maintained from any other tanks and equipment.  

 

In order to obtain a resistant seal between the frame and the cement surface, the surfaces around the 

structure must be smooth and consistent; there should be no rough edges around the hole in the 

tank, any rough edges should be smoothed down. 

Summary of Contents for BG80 18.5 kW

Page 1: ...AGRICOLE di DODA ALDO C s n c Via Sante Salmaso 18 20 46010 BUSCOLDO MN ITALY Tel 39 0376 410043 Fax 39 0376 410032 http www doda com Email doda doda com USE AND MAINTENANCE BOOKLET BG80 SERIES MIXER...

Page 2: ...INVERTER 19 6 6 PACKAGING HANDLING RECEIPT AND STORAGE 20 6 6 1 1 PACKAGING 20 6 6 2 2 HANDLING 20 6 6 3 3 HANDLING WITHOUT PACKAGING 21 6 6 4 4 RECEIPT 22 6 6 5 5 STORAGE 22 7 7 ORDINARY EXTRAORDINA...

Page 3: ...he right to change supplement or improve this manual such changes shall not however constitute a reason to consider this copy inadequate The manual drafted to comply with the ATEX directive forms an i...

Page 4: ...is provided with this manual which reproduces the information of the plate affixed to the mixer unit and lists the product specification data It is recommended that you place this sticker in the dedic...

Page 5: ...t belongs This group refers to equipment that can be used in all locations with the EXCEPTION of MINES 4 2 Category of the equipment to which the certification relates products designed to operate in...

Page 6: ...70 EN 60079 15 EN 1127 1 Conformity has been verified on the basis of the requirements set forth in the following standards or regulatory documents Tipo di protezione ATEX II 2G Ex ck IIA T4 ATEX Prot...

Page 7: ...the machine which may under certain conditions pose a risk to the safety of the operator to the machine itself or to adjacent parts structures DANGER This symbol draws attention to important warning m...

Page 8: ...th ATEX directive 94 9 EC users must respect the technical data specified on the information plate and the documentation the latter must be stored near the equipment or somewhere known and easily acce...

Page 9: ...urely hermetically sealed thanks to a robust expansion joint with a flange this is firmly secured to the transmission and to the mixer frame As the bacteria is mixed with a stroke that is both vigorou...

Page 10: ...o contact with the fluid as well as all components incorporated into the tank are made from stainless steel 2 The mixer shaft sits in an oil bath 3 Widia mechanical seal with sliding ring on the trans...

Page 11: ...rent at 34 26 30 7 Torque 102 91 86 8 Frequency at 50 Hz Power 15 84 13 32 No of revs 1470 1466 Nominal current at 31 79 28 5 Torque 102 91 86 8 Temperature probe PTC 120 PTC 120 Coaxial reducer Trans...

Page 12: ...and BG80 22 kW models Electric motor Specific plate with technical data for use with variable speed of the 18 5 kW electric motor Specific plate with technical data for use with variable speed of the...

Page 13: ...gg2013 Page 13 of 40 The plates listed here below relate to the electric motor for the standard BG80 18 5 kW and BG80 22 kW models Reducer Reducer plates for the 18 5 kW BG80 mixer Reducer plates for...

Page 14: ...ion surface Check that all screws that come into contact with the mixer are correctly tightened Both the moving parts of the orientation device and the support bearings for the fixing screws must be s...

Page 15: ...e fault which has been identified All screws and nuts must be firmly tightened as indicated in Table in Chapter 8 and must be checked daily Any interventions in this regard must be documented Carry ou...

Page 16: ...lectrochemical reactions significant acidification of the co ferments and wet waste often at temperatures exceeding 45 C 5 5 USE 5 5 1 1 INTENDED USE The equipment is to be used exclusively for mixing...

Page 17: ...e mixer using a hand pump follow the following procedure move the flow change lever to the left or to the right see image below engage the lever and perform an alternating vertical movement until the...

Page 18: ...a tank that is sufficiently full and with propeller blade cover of at least 0 5 m If the propeller is partly uncovered a strong degree of lateral oscillation will be evident particularly in the motor...

Page 19: ...with a temperature control system using PTC or PT 100 thermistors inserted in the coil that ensure that the temperature range limits are maintained The user must connect the terminals of the PRC or PT...

Page 20: ...ove the items using lifting devices that are compatible with the type of packaging and that indicate a sufficient lifting capacity Do not tilt or overturn during lifting and transport If the packages...

Page 21: ...ing the package Machine lifting and handling operations may only be carried out using The machine must never be lifted by gripping the weakest parts of the structure or by gripping moving parts it mus...

Page 22: ...t the packages from dirt dust and humidity Do not stack the pieces one on top of another Do not walk on the package and do not place items on top of it Do not place the package near passageways If pos...

Page 23: ...M30 self locking fixing nuts should also be replaced When performing replacement operations check that the assembly surfaces are clean All maintenance operations performed must be properly documented...

Page 24: ...structions contained in the dedicated Dimensional Drawing must be observed in full when preparing for to operate the machine All installation operations must be carried out with maximum regard for saf...

Page 25: ...installation The different types of mixer installation have been specially designed to suit the range of location and work conditions of the various Biogas plants as well as the manufacturing charact...

Page 26: ...vel There should be no cavities or irregularities 8 8 1 1 2 2 GENERAL INSTRUCTIONS TO PREPARE THE SITE FOR WALL MOUNTING To mount the mixer a 1 300 mm x 1 300 mm hole must be made in the wall The equi...

Page 27: ...E MIXER IN PLACE The instructions provided here below are only valid if the mixer is being installed on a tank which has never been filled with biomass and or liquids gas or vapours which could give r...

Page 28: ...nnections can be made in potentially explosive atmospheres The cable must be sufficiently long so as to enable the mixer to tilt this is because there is a potential risk of tearing The electrical cab...

Page 29: ...the tank as necessary particularly when carrying out maintenance on wall mounted mixers Warning In areas with potentially explosive atmospheres it is absolutely prohibited to Perform any repair or ma...

Page 30: ...er operating period could be set as follows 1 Standard operation Variable operating time from 2 to 5 min and idle time 20 min in the event of insufficient mixing the operating time should be increased...

Page 31: ...ctive use such as for example welding units hoses oxyacetylene torch with a naked flame etc must only be used in areas not classified as being at risk of explosion The use of these tools does not exem...

Page 32: ...he work area f Have a holistic knowledge of the requirements for selecting mounting repairing and restoring the machine 1 12 2 2 2 2 2 SKILLS The operators must be capable of demonstrating their skill...

Page 33: ...BG80 USE AND MAINTENANCE BOOKLET Rev 1 of 23 04 2013 of BG80 uk agg2013 Page 33 of 40 1 13 3 SPARE PARTS 1 13 3 1 1 CEILING MOUNTED ASSEMBLY...

Page 34: ...BG80 USE AND MAINTENANCE BOOKLET Rev 1 of 23 04 2013 of BG80 uk agg2013 Page 34 of 40 1 13 3 2 2 WALL MOUNTED ASSEMBLY...

Page 35: ...BG80 USE AND MAINTENANCE BOOKLET Rev 1 of 23 04 2013 of BG80 uk agg2013 Page 35 of 40 13 3 EXPLODED VIEW DRAWING OF CEILING MOUNTED CASING...

Page 36: ...BG80 USE AND MAINTENANCE BOOKLET Rev 1 of 23 04 2013 of BG80 uk agg2013 Page 36 of 40 LIST OF PIECES OF CEILING MOUNTED CASING 1 13 3 2 2...

Page 37: ...BG80 USE AND MAINTENANCE BOOKLET Rev 1 of 23 04 2013 of BG80 uk agg2013 Page 37 of 40 1 13 3 4 4 EXPLODED VIEW DRAWING OF WALL MOUNTED CASING...

Page 38: ...BG80 USE AND MAINTENANCE BOOKLET Rev 1 of 23 04 2013 of BG80 uk agg2013 Page 38 of 40 LIST OF PIECES OF WALL MOUNTED CASING...

Page 39: ...BG80 USE AND MAINTENANCE BOOKLET Rev 1 of 23 04 2013 of BG80 uk agg2013 Page 39 of 40 1 13 3 5 5 EXPLODED VIEW OF BG80 TRANSMISSION...

Page 40: ...BG80 USE AND MAINTENANCE BOOKLET Rev 1 of 23 04 2013 of BG80 uk agg2013 Page 40 of 40 LIST OF PIECES OF BG80 TRANSMISSION...

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