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DOD Technologies DOD64-FTIR, User Manual

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DOD Technologies DOD64-FTIR User Manual Download Page 18

 

18 

DC-ITD-FTIR-MAN01 

 

www.dodtec.com 

FEB 2020 

 

815-788-5200 

FTIR Manual 

Chapter 5 

–

 Basic Operation and Menus 

 

5.1 Menu Overview 

 

 

5.2 General Machine Operation 

When the DOD64-FTIR is powered on it will begin with the initialization screen which is followed by a 
countdown (figure 5.1). The machine will then go into analysis and display the analysis screen. If the operator 

touches the ‘SETUP MODE’ button before the

 timer reaches 0 the, setup screen will appear.  

Start/setup 

Analysis Screen 

Fault/Events 
Concentration 
Spectra 

Help 

 

Manual 

 

Drawings 

 

Contact DOD 

 

About 

Setup 

 

Adjust Flow 

 

Configure

 

 

 

Machine 

 

 

Point Names 

 

 

Alarm Levels 

 

FTIR

 

 

 

Point Gas 

 

 

Sequencing 

 

 

Diagnostics 

 

 

Basic Diagrams 

 

 

RDP 

 

Testing

 

 

 

Alarm Outputs 

 

 

Valves 

 

 

Ethernet/IP 

 

File Transfer 

 

History

 

 

 

Alarm Outputs 

Summary of Contents for DOD64-FTIR

Page 1: ...DOD 64 FTIR Gas Monitor User Manual...

Page 2: ...2 DC ITD FTIR MAN01 www dodtec com FEB 2020 815 788 5200 FTIR Manual DOD Technologies INC 675 Industrial Drive Bldg A Cary IL 60013 Phone 815 788 5200 Fax 815 788 5300...

Page 3: ...ter 10 2 6 Keyed Maintenance Door Control Access 10 2 7 Transport Selectable Valve Manifold Trays 10 2 8 Status Lamp Optional 10 2 9 Tubing Connections 10 2 10 Service Areas 11 2 11 Password and Secur...

Page 4: ...3 3 4 Setup FTIR Basic Diags 30 5 3 3 5 Setup FTIR RDP 31 5 3 4 Setup Testing 31 5 3 4 1 Setup Testing Alarm Outputs 31 5 3 4 2 Setup Testing Values 31 5 3 4 3 Setup Testing Ethernet IP 32 5 3 4 4 Se...

Page 5: ...Sinking 42 B 2 1 DOD64 General Outputs 42 B 2 2 Analyzer General 42 B 2 3 Point Outputs 43 Appendix C System Specifications 44 Appendix D System Event Message 45 Appendix F Optional Communication Inte...

Page 6: ...ntrations These programmable limits are selectable and have default factory settings for their respective gas ranges The DOD64 FTIR is designed for maximum uptime so routine maintenance and service ca...

Page 7: ...ctrical connections are provided on the right side panel of the DOD64 FTIR See installation Package The DOD64 FTIR can be purchased with a side mounted power switch or internal hard wire option with A...

Page 8: ...be hot to touch and may cause injury Please avoid or take caution when working near this zone WARNING Protective Earth Ground Terminal Intended for connection to external conductor for protection agai...

Page 9: ...use USB type mouse and keyboard during data analysis 2 3 Compact Flash Drive on PC and Solid State Storage The system is controlled using a reliable din mounted PC controller Achieving of data and sy...

Page 10: ...ance doors should remain closed and latched except when servicing the machine Do not open the doors while in Analysis Mode 2 7 Transport Selectable Valve Manifold Trays The DOD64 FTIR system can be up...

Page 11: ...rferometer Figure 2 3 shows the internal layout with the service areas open Service areas are equipped with a lock to restrict internal access Figure 2 3 DANGER Turn off the unit disconnect A C power...

Page 12: ...es not need to be repeatedly entered when switching between screens Please remember that anyone using the touch screen may access restricted screen locations during this time if the machine is left un...

Page 13: ...esigned to be used as ramp to roll the system out of the crate see installation package for details The DOD64 FTIR rests on four rollers which can be locked in place and bolted to the floor if necessa...

Page 14: ...er installed Filters require regular maintenance see chapter 6 End of line particulate filters should be purchased from DOD technologies see appendix A IMPORTANT All points require filtration to preve...

Page 15: ...e Continue to hold the screwdriver while inserting the wire into the round shaped hole While holding the wire in place remove the screwdriver which closes the clamp onto the wire IMPORTANT Be sure the...

Page 16: ...lt or alarm that occurs will remain until the fault reset button is touched If non latching outputs are selected the output will reset automatically if and when the condition that caused the fault ala...

Page 17: ...17 DC ITD FTIR MAN01 www dodtec com FEB 2020 815 788 5200 FTIR Manual 4 7 Setup Complete It is now safe enter analysis...

Page 18: ...5 1 The machine will then go into analysis and display the analysis screen If the operator touches the SETUP MODE button before the timer reaches 0 the setup screen will appear Start setup Analysis Sc...

Page 19: ...vailable while remaining in analysis Analysis can be started by either 1 Powering on without user intervention approximately 2 minutes 2 Returning from setup menu back to the main menu Analysis will c...

Page 20: ...itional points can be viewed by pressing the left and right buttons at the top left of the screen As the machine analyzes through its programmed sequence the display will scroll through to each new po...

Page 21: ...alysis Blue indicates the point is being analyzed Grey indicates the point is being purged of remaining gas from a previous window When an alarm level for a specific point has been reached the concent...

Page 22: ...a analysis scan When the spectra viewer is LIVE the red spectra line will always show the spectra from the most recent analysis scan and change as each scan ends Pausing the spectra viewer will keep t...

Page 23: ...lay non critical events such as output testing or a new background Yellow Events indicate a general fault that does not remove the machine from analysis This type of fault will trigger the general fau...

Page 24: ...each gas The point can also be changed by changing point indicated on the upper right hand side of the screen To return to the main analysis screen select close The DOD64 FTIR will remain in the analy...

Page 25: ...entered Use the corresponding flow adjustment knobs located on the inlet manifold on the top of the machine to adjust the flow Make sure each level is as close as possible to the black line in the mid...

Page 26: ...0 FTIR Manual Figure 5 8 Touch the Back button to return to the setup menu 5 3 2 Setup Configuration Touching the Configuration while in the Setup menu will bring you to the Configuration Menu and dis...

Page 27: ...when this checkbox is not selected Selecting Latching faults causes faults to remain active until the Reset Faults Events button is pressed to acknowledge the problem Lock on Point Maximum Time If the...

Page 28: ...l changes 5 3 3 Setup FTIR Pressing the FTIR button at the top of the Setup Menu will bring you to the FTIR menu and display the Point Gas screen Fig 5 12 Press the Back button at any time while in th...

Page 29: ...en allows selection of the order in which points are sampled from and analyzed If one location is more important than another it can be scanned more often and take priority by selecting it more often...

Page 30: ...elated to the function of the interferometer and is currently only available on the AIRGARD DOD64 FTIR version Please contact DOD for more information on the DOD64 FTIR Diagnostics screen Figure 5 14...

Page 31: ...display the Alarm Outputs screen Fig 5 16 Pressing the Back button at any time while in the Testing Menu will return you to the Setup Menu 5 3 4 1 Setup Testing Alarm Outputs This screen automatically...

Page 32: ...d Press a specific valve to observe its flow rate pressure and temperature MKS Only The information on this screen is useful when testing pumps and individual point flow 5 3 4 3 Setup Testing Ethernet...

Page 33: ...FEB 2020 815 788 5200 FTIR Manual Figure 5 18 5 3 4 4 Setup Testing 4 20 Ma If the DOD64 FTIR is purchased with the optional analog 4 20 mA outputs each output can be tested or adjusted from the Setup...

Page 34: ...u wish to transfer Spectra Files or Event Logs Select a range of days that you want the data from Choose an option Copy Files keeps original files in place Move Files deletes original files Purge File...

Page 35: ...tup History Concentration Pressing the Concentration Log button while in the Setup History menu will bring you to the Concentration Log This screen can also be accessed directly from the Analysis scre...

Page 36: ...t Verify each analyzer tray is installed on the rails and connected properly Check tubing connections on both sides of each pump Verify all sample tubing and exhaust tubing connections on the unit 6 2...

Page 37: ...ilter Part Numbers Blue Housing 60009 Filter Membrane 60010 Hydrides Phosgene Filter Part Number 780248 Mineral Acids Disposable Filter Part Number 2 800 013 6 4 Flow Adjustment Each channel should be...

Page 38: ...Turn off machine and disconnect power cord from the power source before servicing the fuse 6 7 Detector Service Refer to the detector user manual for specific maintenance requirements related to eithe...

Page 39: ...upport For information on service and support for your DOD64 contact DOD Technologies INC using the information below Email solutions dodtec com Phone 815 788 5200 Fax 815 788 5300 Web www dodtec com...

Page 40: ...15 VAC SN 8399 and Below N A 430 00 2 800 A34 FTIR Pump Assy Side Port 230 VAC SN 8399 and Below N A 430 00 2 300 020 Relay No Solid State DIN Mount 4 28 VDC Coil Voltage 3 Amps N A 88 00 2 200 070 EK...

Page 41: ...ray 16 or 32 point has its own output module section and each section is coupled together with an EK1101 module Two different power sources are used for the module Power to operate the module itself i...

Page 42: ...t Module 24 v Sinking B 2 1 DOD64 General Outputs Output Description 1 Critical 2 General 3 Alarm 1 4 Alarm 2 5 Analysis Active 6 Watchdog 7 Power On 8 EMPTY B 2 2 Analyzer General Output Description...

Page 43: ...B 2020 815 788 5200 FTIR Manual B 2 3 Point Outputs Output Description 1 Pt X Alarm 1 2 Pt X Alarm 2 3 Pt X 1 Alarm 1 4 Pt X 1 Alarm 2 5 Pt X 2 Alarm 1 6 Pt X 2 Alarm 2 7 Pt X 3 Alarm 1 8 Pt X 3 Alarm...

Page 44: ...chnologies Monitoring Points 16 32 48 64 Points Sample Distance 400 ft 122m 1 4 OD x 3 16 ID Teflon FEP Exhaust Tubing 25 ft 7 62m 3 8 OD x 1 4 ID Poly E Included Display 19 Color Touch Screen HMI Loc...

Page 45: ...s 64007 PLC Comm Error Critical Fault System Fault Contact DOD Technologies 64076 Spectrum Comm Failure Critical Fault Power Fault with Perkin Elmer System connection error Check Wiring and Test Spect...

Page 46: ...only 64050 New FTIR Background Information For information purposes only 64001 No event file found for selected date Information For information purposes only 64059 Output Testing Active Information...

Page 47: ...Int Point Valves Array of Indicators for Active Point s during Last Scan Boolean 64 Scan Date Time Date Time of last Scan Ticks Since 1 1 1 Gasses Scanned Array of DOD Gas ID s In Method Unit 32 Spec...

Page 48: ...ms Discrete Outputs Token Description Type Machine Critical Fault Machine has critical fault Boolean Machine Maintenance Fault Machine has a maintenance fault Boolean Machine Gas Alarm 1 Level 1 Gas A...

Page 49: ...points B 1 16 40206 1 Bits Analyzer B Alarm Level 2 Indicators Bit 0 15 Alarm Level 2 points B 17 32 40207 1 Bits Analyzer C Alarm Level 2 Indicators Bit 0 15 Alarm Level 2 points C 1 16 40208 1 Bits...

Page 50: ...b 4 H2Se 500 ppb 5 PH3 1500 ppb 6 SiH4 50 ppm 8 CL2 5000 ppb 9 H2S 25 ppm 10 HCL 15 ppm 11 HF 10 ppm 12 BF3 3200 ppb 13 HBR 20 ppm 16 COCl2 4000 ppb 17 AsH3 50 ppb 18 H2S 20 ppm 20 AsH3 1000 ppb 21 As...

Page 51: ...51 DC ITD FTIR MAN01 www dodtec com FEB 2020 815 788 5200 FTIR Manual F 3 Pump Panel Diagram...

Page 52: ...52 DC ITD FTIR MAN01 www dodtec com FEB 2020 815 788 5200 FTIR Manual F 4 Flow Diagram F 4 Control Box Diagram...

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