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21

2. 

In addition, the operator should check often for chip 

accumulations around such machine areas as:  saw 

guides, vise bed, vise jaws, head feed cylinder, etc.  

These accumulations may affect machine perfor-

mance if not removed.  Using the flushing hose to 

wash the chips from these areas.  

Remove chp 

accumulatons at least twce per eght (8) hour 

shft and more often wth heaver use.

3. 

Use the supplied shovel-rake to remove accumu-

lated chips or other materials from the machine's 

operating areas.

Combination Shovel-Rake.

 

 

Be sure the band drve motor and the saw band 

are STOPPED completely before cleanng the 

machne.

TYPICAL OPERATION PROCEDURES

Preparaton

1. 

These operations assume that the machine is pre-

pared as follows:  

(a)

 The band drive motor is off; 

(b)

 

The saw band is properly installed and tensioned; 

(c)

 Both bandwheel doors are closed; 

(d)

 All guards 

are in place and/or secured; 

(e)

 The coolant res-

ervoir is full and all lubrication points are properly 

serviced; 

(f)

 The band brush is properly positioned; 

(g)

 Any inboard/outboard material handling equip

-

ment if supplied are properly positioned.

Manual Operaton

1. 

Scroll through the screens until the HYDRAULIC 

PUMP control is displayed.  Press the 

"1"

 key to 

start the hydraulics.

2. 

Adjust  the  index  and  fixed  movable  vise  jaws  to 

accommodate the material.

3. 

Scroll  through  the  screens  until  the  SAW  HEAD 

control is displayed.  Press the 

"1"

 key to raise the 

saw head until the sensing arm is not contacting 

the material.  Press the 

"2"

 key to hold.

4. 

Load the stock into cutting position (either manually 

or by using the index vise controls) and scroll to the 

INDEX VISE control.  Press the 

"3"

 key to clamp 

the index vise jaw.  The fixed vise does not have to 

be clamped if desired.

5. 

Turn the 

Feed Rate 

control fully 

clockwse

 to stop 

the feed.

 

DO NOT over tghten.  To prevent damage to 

the Feed Force valve, turn only enough to seat 

the needle of the valve.

6.

 

Scroll to the SAW HEAD control.  Press and release 

the 

"3"

 key to allow the saw head to lower (saw 

head will not lower at this time because the band 

drive motor is not running).

7. 

Scroll to the CYCLE MODE control.  Press the 

"1"

 

key for "manual" operation.

8. 

Press  the 

"7"

 key  to start the  band  drive  motor.  

Adjust the band speed to the recommended speed 

from the Job Selector.  Next:  

(a)

 Turn the 

Coolant

 

valve  on  the  saw  guide  arm 

counterclockwse

 

until coolant completely covers both sides of the 

saw band.  

• 

The band drive motor will start and the saw head 

will rapid descend until the head raise limit wand 

strikes the material.  Then the feed rate will switch 

to  the  operator  setting.    The  machine  will  start 

the cut when the operator adjusts the 

Feed Rate 

control to allow the saw head descend at optimum 

efficiency. 

9. 

Adjust  the  band  speed,  feed  force  and  coolant 

flow  as  necessary  during  the  cutting  procedure.  

The operator may interrupt the cycle by pushing 

the 

"9"

  key or in the SAW HEAD control screen, 

press the 

"2"

 key to "hold" (either way will stop both 

saw head fall and the band drive motor).  Push the 

Emergency Stop

 button for immediate stoppage 

of all machine functions.

10. 

When the cut has been completed, the saw head 

will remain in the down position and the band drive 

motor will shut off. 

 

DO NOT remove the cut-off pece untl the saw 

band has stopped completely.

11. 

If more cuts are to be made:  

(a)

 In the SAW HEAD 

control screen, press the 

"3"

 key to raise the saw 

head to proceed upward until the head raise limit 

sensing arm is off the material; 

(b)

 Press the 

"2"

 

key  to  hold  the  saw  head; 

(c)

  Position  stock  for 

another cut; 

(d)

 Scroll to the BAND DRIVE control 

screen and press the 

"7"

 key to start the band drive 

motor.

BAND BRUSH AND CHIP REMOVAL 

   (Continued....)

Summary of Contents for DC-330NC

Page 1: ......

Page 2: ...nine 9 months to file a claim 1 You have fourteen 14 days to report damage not noted at time of delivery a Report damage as soon as possible This makes it easier to prove that it did not happen at co...

Page 3: ...spaces provided above This information is stamped on a plate attached to your machine Be sure to provide machine model and serial numbers with any correspondence or parts orders Specifications contain...

Page 4: ...nt 19 Material Indexing 19 Coolant Selection and Application 20 Dry Cutting 20 Band Brush and Chip Removal 20 21 Typical Operation Procedures 21 22 LUBRICATION Lubrication Chart 24 Lubrication Diagram...

Page 5: ...MACHINE DIMENSIONS FLOOR PLAN INCHES 03 MILLIMETERS 1 mm...

Page 6: ...MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm FRONT VIEW...

Page 7: ...MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm SIDE VIEW...

Page 8: ...MACHINE FEATURES FRONT VIEW...

Page 9: ...MACHINE DIMENSIONS Continued REAR VIEW...

Page 10: ...MACHINE DIMENSIONS Continued PROXIMITY LIMIT SWITCH LOCATIONS TOP VIEW...

Page 11: ...d all parts for shipping damage Claim procedures are listed on this manual s inside front cover LIFTING NEVER lift the machine by its sawing head 1 Four 4 permanent lifting lugs are provided for machi...

Page 12: ...accessories 6 Bring the power cable leads up to the disconnect switch Then a Connect L1 L2 and L3 to their respectiveterminals b Connectthegroundwireto thegroundterminal refertotheelectricalschematic...

Page 13: ...power at the source of electrical supply b Interchange two 2 oftheL1 L2 orL3leadstothedisconnectswitch c Restore power and perform Step 3 again 6 As soon as hydraulic motor rotation is correct jog th...

Page 14: ...retangular stock up to 12 inches 304 8 mm high and 12 inches 304 8 mm wide It will also cut round stock up to 12 inches 304 8 mm in diameter 2 The maximum index length without multiple index is 16 inc...

Page 15: ...display to show important saw paramters and operation data See Operator Workstation later in this section for completedescriptionsandoperationoftheworksta tion 5 A Disconnect Switch is located on the...

Page 16: ...rs for the sawing operation It is recommended that the data entered and procedures follow the order in which the screens appear 3 Notice under certain controls there is a blinking star symbol This ind...

Page 17: ...low the saw head to be lowered when the band drive motor is NOT running press and release the 3 key on the numeric keypad to allow the saw head to be lowered Then press and hold the 0 zero key to actu...

Page 18: ...pt key Continue the sequence as described until all jobs desired are entered The operator can exit the screenbyusingeithertheNextScreenorPrevious Screenfunctionkeysthroughthesub menuandthe operator wi...

Page 19: ...stpress the Data Enter key again change your entry and then press the Accept key 7 Press the Next Screen key will bring the operator to the first screen 8 Press the 9 key to see the I O STATUS group o...

Page 20: ...f Turn the disconnect switch to ON COOLANT PUMPMOTOROVERLOAD Cause Thecoolantpumpmotoroverloadswitchhastripped Correction a Turn the disconnect switch to OFF b Open the electrical enclosure c Remove t...

Page 21: ...metal chips and other foreign materials and debris from around the saw guides and both bandwheels 2 Form the saw band into a loop Then a With the saw band s teeth facing towards you slip the looped s...

Page 22: ...rease or decrease pressure during opera tion to obtain the best cutting rate consistent with desired blade life and stock cut finish Always be sure to take a good chip Never start a cut with the maxim...

Page 23: ...aw head raises VISE JAW ADJUSTMENT 1 The distance between the fixed right and movable left vise jaws can be adjusted to accommodate varying stock widths To adjust scroll through the screens until the...

Page 24: ...oses 3 Used coolant flows back to the reservoir through the opening in the coolant trough Coolant reservoir capacity is 19 gallons 71 9 liters The pump will not operate correctly unless it is complete...

Page 25: ...d 5 Turn the Feed Rate control fully clockwise to stop the feed DO NOT over tighten To prevent damage to the Feed Force valve turn only enough to seat the needle of the valve 6 Scroll to the SAW HEAD...

Page 26: ...ext a Turn the Coolant valve on the saw guide arm counterclockwise until coolant completely covers both sides of the saw band The band drive motor will start and the saw head will rapid descend until...

Page 27: ...23 LUBRICATION NEXT 2 PAGES...

Page 28: ...Guide Adjustment Screws Clean and apply oil Idler Bandwheel Slide and Screw Bearings Apply grease to slide 6 MONTHS MONTHLY Electric Hydraulic Motors Oil cup and or grease fittings 9 Lubricate if any...

Page 29: ...25 LUBRICATION DIAGRAMS FRONT VIEW REAR VIEW...

Page 30: ...Remove the old broken or worn drive belt Replacing the Drive Belt 2 Position the new drive belt around the motor and spindle pulley until it is seated a Turn the adjust mentscrewclockwise thismovesth...

Page 31: ...kdown The reservoir and coolant system shouldbedrainedandcleanedthoroughlywhenthe cutting fluid becomes undesireable for further use If another type of coolant is to be used the entire coolantsystemmu...

Page 32: ...head screws Replacement requires a Disconnecting the clamping cylinder from the movable vise jaw b Removing the movable vise jaw c Removing the mounting screws and then the wear plates 2 Afterreplacin...

Page 33: ...1 PRS 2 Check to see if the bandwheel doors are closed the band drive motor will not start unless both doors are closed 3 The saw head has not cleared the head up down proximity switch 2 PRS Move the...

Page 34: ...carbide back up bearing 7 Coolant is not being applied correctly 8 Check for incorrect saw band tension being used 9 Saw band pitch may be too coarse for thickness of the stock section SAW BAND BREAK...

Page 35: ...SE WON T MOVE FORWARD 1 Check to see if Solenoid 4 is energized 2 Hydraulics must be on and in manual mode 3 One of the vises must be open VISES WON T TRANSFER AFTER AN INDEX 1 Check for faulty operat...

Page 36: ...kadjustmentofthehead clearproximityswitch 3 PRS 3 Check the index forward proximity switch 4 PRS SLUGGISH HYDRAULIC OPERATION 1 Check for low hydraulic system pressure or low reservoir level 2 Check f...

Page 37: ...er 24 inches 609 6 mm of travel 4 Depress the roller shafts for ease of installation or removal of rollers TheconveyorDOESNOTattachtothemachine base Anchor the conveyor to the floor after all leveling...

Page 38: ...y for NESTING OFF disables the nesting clamp bar from operating Stacking Stock 1 Correct stock nesting is essential for proper clamp ing of the vises and nesting fixture It is important that nesting v...

Page 39: ...y with the hydraulic pump motor The conveyor screw rotates slowly at the bottom of the trough Its movement carries metal chips to the opening at the machine s right side where chips empty into a custo...

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