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7

INSTALLATION

 

All  “left”,  “rght”,  “front”  and  “rear”  desg-

natons n ths manual are as vewed by the 

operator facng the control console.

LOCATION

1. 

The floor area required by the standard machine 

is  105.25  inches  (2673.4  mm)  in  width  by  60.18 

inches (1528.6 mm) in length. Machine height is 

78.81 inches (2001.8 mm).  Refer to pages 1, 2 

and 3 for further machine dimensions.

2. 

The  machine’s  final  location  should  also  provide 

the following:

•   

Sufficient  space  for  easy  stock  loading  and  re

-

moval.

                            

•   

Adequate clearance for necessary door openings, 

lubrication, maintenance  and  repair  procedures, 

including optional chip conveyor removal.   

3. 

Accessories such as conveyors or material handling 

equipment will require additional work area.

OSHA NOTICE!!

 

OSHA Regulaton 1910.212 (5B). 

 

Machines designed  for  a  fixed  location  shall  

be securely anchored to prevent walkng or 

movng.

 

UNPACKING

1. 

The machine is fastened to and shipped on a wooden 

skid.  Overseas shipments are also crated.

2. 

Place the machine in its final position and remove 

all protective covers, strapping, crating, etc.  Then:  

(a) 

DO NOT remove the bracket which fasten the 

saw head to the saw frame; 

(b) 

Remove all bolts 

which fasten the machine to the shipping skid; 

(c)

 

Check around the machine for boxes and/or other 

extra machine parts which may have been placed 

there for shipment; 

(d) 

Inspect the machine and all 

parts for shipping damage.  Claim procedures are 

listed on this manual’s inside front cover.

LIFTING

 

NEVER lft the machne by ts sawng head.

1. 

Four  (4)  permanent  lifting  lugs  are  provided  for 

machine lifting purposes and are located in each 

corner of the machine base. 

2. 

Using chains attached to the lifting lugs, it is recom-

mended that lifting and transporting the machine be 

done with an overhead hoist.  It may be necessary to 

protect the saw's surfaces from damage where the 

chains come in contact with such areas.  Net weight 

is approximately 3800 pounds (1723.7 kg).

3. 

Conveyors or material handling equipment can be 

lifted and transported by overhead hoist, fork lift, 

or by other means that provides adequate safety 

precautions.

FLOOR INSTALLATION

1. 

Thread  the  seven  (7)  provided  leveling  screws 

(M20 x 2.0) into the machine base mounting holes 

and attach the jam nuts.  Position the  foot castings  

under the leveling screws. 

2. 

Place a machinist’s level on the outboard vise bed 

and inboard rollers of the index vise.  Adjust the 

leveling screws until the machine is level and weight 

bears evenly on all mounting pads.

Leveling the Machine.

3. 

The following are important dimensions to be ob-

tained during leveling:

• 

The roller and vise bed bearing surfaces are to be 

co-planar within 0.015 inch (0.38 mm).

4. 

After the machine has been leveled, install anchor-

ing screws through the base pad holes next to the 

leveling screws.

5. 

Remove the protective shipping bracket installed 

to connect the saw head to the base frame during 

shipping.

Summary of Contents for DC-330NC

Page 1: ......

Page 2: ...nine 9 months to file a claim 1 You have fourteen 14 days to report damage not noted at time of delivery a Report damage as soon as possible This makes it easier to prove that it did not happen at co...

Page 3: ...spaces provided above This information is stamped on a plate attached to your machine Be sure to provide machine model and serial numbers with any correspondence or parts orders Specifications contain...

Page 4: ...nt 19 Material Indexing 19 Coolant Selection and Application 20 Dry Cutting 20 Band Brush and Chip Removal 20 21 Typical Operation Procedures 21 22 LUBRICATION Lubrication Chart 24 Lubrication Diagram...

Page 5: ...MACHINE DIMENSIONS FLOOR PLAN INCHES 03 MILLIMETERS 1 mm...

Page 6: ...MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm FRONT VIEW...

Page 7: ...MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm SIDE VIEW...

Page 8: ...MACHINE FEATURES FRONT VIEW...

Page 9: ...MACHINE DIMENSIONS Continued REAR VIEW...

Page 10: ...MACHINE DIMENSIONS Continued PROXIMITY LIMIT SWITCH LOCATIONS TOP VIEW...

Page 11: ...d all parts for shipping damage Claim procedures are listed on this manual s inside front cover LIFTING NEVER lift the machine by its sawing head 1 Four 4 permanent lifting lugs are provided for machi...

Page 12: ...accessories 6 Bring the power cable leads up to the disconnect switch Then a Connect L1 L2 and L3 to their respectiveterminals b Connectthegroundwireto thegroundterminal refertotheelectricalschematic...

Page 13: ...power at the source of electrical supply b Interchange two 2 oftheL1 L2 orL3leadstothedisconnectswitch c Restore power and perform Step 3 again 6 As soon as hydraulic motor rotation is correct jog th...

Page 14: ...retangular stock up to 12 inches 304 8 mm high and 12 inches 304 8 mm wide It will also cut round stock up to 12 inches 304 8 mm in diameter 2 The maximum index length without multiple index is 16 inc...

Page 15: ...display to show important saw paramters and operation data See Operator Workstation later in this section for completedescriptionsandoperationoftheworksta tion 5 A Disconnect Switch is located on the...

Page 16: ...rs for the sawing operation It is recommended that the data entered and procedures follow the order in which the screens appear 3 Notice under certain controls there is a blinking star symbol This ind...

Page 17: ...low the saw head to be lowered when the band drive motor is NOT running press and release the 3 key on the numeric keypad to allow the saw head to be lowered Then press and hold the 0 zero key to actu...

Page 18: ...pt key Continue the sequence as described until all jobs desired are entered The operator can exit the screenbyusingeithertheNextScreenorPrevious Screenfunctionkeysthroughthesub menuandthe operator wi...

Page 19: ...stpress the Data Enter key again change your entry and then press the Accept key 7 Press the Next Screen key will bring the operator to the first screen 8 Press the 9 key to see the I O STATUS group o...

Page 20: ...f Turn the disconnect switch to ON COOLANT PUMPMOTOROVERLOAD Cause Thecoolantpumpmotoroverloadswitchhastripped Correction a Turn the disconnect switch to OFF b Open the electrical enclosure c Remove t...

Page 21: ...metal chips and other foreign materials and debris from around the saw guides and both bandwheels 2 Form the saw band into a loop Then a With the saw band s teeth facing towards you slip the looped s...

Page 22: ...rease or decrease pressure during opera tion to obtain the best cutting rate consistent with desired blade life and stock cut finish Always be sure to take a good chip Never start a cut with the maxim...

Page 23: ...aw head raises VISE JAW ADJUSTMENT 1 The distance between the fixed right and movable left vise jaws can be adjusted to accommodate varying stock widths To adjust scroll through the screens until the...

Page 24: ...oses 3 Used coolant flows back to the reservoir through the opening in the coolant trough Coolant reservoir capacity is 19 gallons 71 9 liters The pump will not operate correctly unless it is complete...

Page 25: ...d 5 Turn the Feed Rate control fully clockwise to stop the feed DO NOT over tighten To prevent damage to the Feed Force valve turn only enough to seat the needle of the valve 6 Scroll to the SAW HEAD...

Page 26: ...ext a Turn the Coolant valve on the saw guide arm counterclockwise until coolant completely covers both sides of the saw band The band drive motor will start and the saw head will rapid descend until...

Page 27: ...23 LUBRICATION NEXT 2 PAGES...

Page 28: ...Guide Adjustment Screws Clean and apply oil Idler Bandwheel Slide and Screw Bearings Apply grease to slide 6 MONTHS MONTHLY Electric Hydraulic Motors Oil cup and or grease fittings 9 Lubricate if any...

Page 29: ...25 LUBRICATION DIAGRAMS FRONT VIEW REAR VIEW...

Page 30: ...Remove the old broken or worn drive belt Replacing the Drive Belt 2 Position the new drive belt around the motor and spindle pulley until it is seated a Turn the adjust mentscrewclockwise thismovesth...

Page 31: ...kdown The reservoir and coolant system shouldbedrainedandcleanedthoroughlywhenthe cutting fluid becomes undesireable for further use If another type of coolant is to be used the entire coolantsystemmu...

Page 32: ...head screws Replacement requires a Disconnecting the clamping cylinder from the movable vise jaw b Removing the movable vise jaw c Removing the mounting screws and then the wear plates 2 Afterreplacin...

Page 33: ...1 PRS 2 Check to see if the bandwheel doors are closed the band drive motor will not start unless both doors are closed 3 The saw head has not cleared the head up down proximity switch 2 PRS Move the...

Page 34: ...carbide back up bearing 7 Coolant is not being applied correctly 8 Check for incorrect saw band tension being used 9 Saw band pitch may be too coarse for thickness of the stock section SAW BAND BREAK...

Page 35: ...SE WON T MOVE FORWARD 1 Check to see if Solenoid 4 is energized 2 Hydraulics must be on and in manual mode 3 One of the vises must be open VISES WON T TRANSFER AFTER AN INDEX 1 Check for faulty operat...

Page 36: ...kadjustmentofthehead clearproximityswitch 3 PRS 3 Check the index forward proximity switch 4 PRS SLUGGISH HYDRAULIC OPERATION 1 Check for low hydraulic system pressure or low reservoir level 2 Check f...

Page 37: ...er 24 inches 609 6 mm of travel 4 Depress the roller shafts for ease of installation or removal of rollers TheconveyorDOESNOTattachtothemachine base Anchor the conveyor to the floor after all leveling...

Page 38: ...y for NESTING OFF disables the nesting clamp bar from operating Stacking Stock 1 Correct stock nesting is essential for proper clamp ing of the vises and nesting fixture It is important that nesting v...

Page 39: ...y with the hydraulic pump motor The conveyor screw rotates slowly at the bottom of the trough Its movement carries metal chips to the opening at the machine s right side where chips empty into a custo...

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