DoAll C-260 NC Instruction & Parts Manual Download Page 1 | Manualshive

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I

NSTRUCTION

& P

ARTS

M

ANUAL

Pag.1

Edition A

INSTRUCTION &

PARTS MANUAL

for

Band Saw Machine type

C-260 NC

Y

EAR OF PRODUCTION

2001

S

ERIAL NUMBER

21115

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Summary of Contents for C-260 NC

Page 1: ...INSTRUCTION PARTS MANUAL Pag 1 Edition A INSTRUCTION PARTS MANUAL for Band Saw Machine type C 260 NC YEAR OF PRODUCTION 2001 SERIAL NUMBER 21115...

Page 2: ...been designed and manufactured to guarantee best possible performances To keep this high standard we kindly invite you to use only original DoAll spare parts DoAll band saw machines are CE marked and...

Page 3: ...04 1 UNI EN 292 1 UNI EN 292 2 and 1 EEC Machine Directive 89 332 dated June 14 1989 and amendments 2 EEC Low Voltage Directive 73 23 and amendments 3 EEC Directive 89 336 and amendments This product...

Page 4: ...hnicaldescription 7 Machineprotections 8 Howtomovethemachine 9 Howtoinstallthemachine 10 Whattodotopreparethemachinetooperate 11 Safetydevices 12 Machineuse calibrationetune up 13Howtodismantlethemach...

Page 5: ...cautious usingthemachine because even if itis protected in everydangerousspot it can be a dan gerous equipment andthusithastobeusebeingparticularlycareful andaware 4 Giveimmediatelynoticetoyoursupervi...

Page 6: ...mbinedtoinstructtheoperatortousethemachine 1 2 REGULATIONSTOREFER ThismanualwaswrittentocomplytotheEuropeanMachineDirective UNI EN89 392andfollowingmodifications and basedon UNI EN292 1e292 2concernin...

Page 7: ...9 5 Maximumpower kW 6 3 Approximateweight Kg 2 000 TAB2 2 TechnicalCharacteristics Description C 260NC Roundcuttingcapacity mm 260 Squarecuttingcapacity mm 260x260 Indexstroke mm 500 Banddrivemotor kW...

Page 8: ...irculating coolant system pump 400 50 3 applied through nozzle Chip container Rapid saw head approach control Out of stock sensor Band wheel door interlocks Blade guards Automatic band kerf compensato...

Page 9: ...WHOSHOULDREADTHEINSTRUCTIONMANUAL TAB3 1Whoshouldreadthemanual Description Operator Internalservice Mechanical Electrical InstructionManual Yes Yes No ElectricalSchematic No No Yes Theelectricalschema...

Page 10: ...ies ofthis manual simplymakingawritten request and mentioningon it the machineserialnumber If copiesarerequested themanufacturerhastherighttobepaidtoissuethem 3 6 IFTHEMACHINECHANGEOWNER Iftheoriginal...

Page 11: ...chiningofnon typicalmaterials oroversizeandoverweightmaterialscomparedtotheonesindicated natural calamities including earthquakes floods or others which could provoke danger or faults to the machine o...

Page 12: ...edbypeoplewithhandicapsordisables 5 3 REGULATION Designingandbuildingthismachinewerespectedthefollowinglawsandrules UNIrules CEIrules andmoreindetail concerningthesafetyfeatures typeAandBrules Europea...

Page 13: ...trialenvironment Itisdesigntomakemechanicalmachining underhumancontrol but theoperatorpresenceisnotrequiredcontinuously Itisrecommendedtokeepcleanandfreeofinterferencetheareaclosetothemachine Thismach...

Page 14: ...onand switches 5 9 1 1 Stop Thesawstopswhenthecuttingcycleisover 5 9 1 2 Emergencystop Theemergencystopstops themachineremovingtensionfromthecontrolcircuit 5 9 1 3 Outofservice Thesawcanbeturnedoutofs...

Page 15: ...smachinedtobeassembledwithothermachinecomponents 6 1 2 Chipconveyor Itisstandardonautomaticmachinesandoptionalonsemi automaticmachines anditismadeby BendedandweldedframewithFe37steel Hydraulicallypowe...

Page 16: ...deverticallythecuttingbridgemovement Theyaremadewithchromebars hardenedandgrinded 6 2 3Columnsconnection MadeusingaFe37steelplate thecolumnsconnectionconnectsandmakestheguidingcolumnssturdier Itisfast...

Page 17: ...atcanbecutbythesaw 6 2 11Banddrivemotor Themachinemountsaself cooling4Kw ACelectricmotor 6 3 HYDRAULICPOWERUNIT Thepowerunitislocatedinaneasytoservicespotofthemachineframe Thevalvemanifoldandsolenoids...

Page 18: ...andallthepush buttonsandswitchesareintegratedinthe controlunit Thereisa5 monitor whichdisplaysthecontrolcommands 6 4 2Controlenclosure ItismadebendingmetalsheetsanditcompliestheIP55standards Insideth...

Page 19: ...equipment Theliftingequipmentmustbeenoughbigtoliftthemachine Alwaysuseonlyoneliftingequipmenttoliftthemachine nevercombinemorethenone Donotusealiftforkifthelengthandwidthoftheforksareinadequatetoliftt...

Page 20: ...anelisinsulated checkifthefusesandcircuitbreakersareoperative checkthe3phaseelectricsource ifthemachinedoesnotworkproperly donottrytofix it butimmediatelydisconnectthepowerandaskforamainte nanceexpert...

Page 21: ...ergenciesanddangeroussituationconcerningmachinenormaloperationsareshowedbycontroldis play AredlightintheelectricalcabinetindicatesthatelectricsareswitchedON 11 1 6 Protectiondevices Thebladeisprotecte...

Page 22: ...e entire machine ON by rotating the main switch located on the electrical enclosure below the control After few second in which the welcome logo of DoAll will appear the machine will ask if it s neces...

Page 23: ...ctory The control is in the program directory area Semiautomatic The saw is making a singul cut Sero setting The machine is setting the index zero Automatic The machine is running an autoimatic cuttin...

Page 24: ...tion Parts Manual Pag 24 Edition A Above each function key the operator can easily understand what the fuction of the button is Fol lowing the operator can find the entire list of the function keys av...

Page 25: ...ead down Pressed with SHIFT the head moves down slowly F15 SHIFT F17 Index vise opening F18 Index vise closing All the other fuction keys are disable in the standard configuration 12 1 6 Semi automati...

Page 26: ...n the editing screen use the arrows on the top right corner of the SAW 3 control All the figures typed must be confirmed by pressing the ENTER button The control when editing the program gives a numer...

Page 27: ...reset all the pro gram lines then it s necessary to press to button The cutting lines already executed will be marked with the symbol at the left side of the line number While in automatic the buttons...

Page 28: ...is1 typeAparameters Axis1 typeBparameters Coolantparameters Banddrivemotorparameters Emergenciesdefinition Warningsdefinition Automaticcycleparameters Generalparameters NCcontroltestsection Languagese...

Page 29: ...tor all the necessary infor mation to run the machine To use this function move the cursor on the field you want to request help on then press the HELP button Will appear a window in which the operato...

Page 30: ...edliableforinjuriesordamagesduetounattendedsafetyrulesbythe user 14 1 BASE 14 1 1 Base Basedwg 210 01 001 Pos Tool Visewearstatus 06 012 Replaceviseinserts 06 012 Viseguide 06 008 14 1 2Chipconveyor C...

Page 31: ...allbearingsandtheguide arminserts 05 023 05 026 029 Checkandrotatethecarbidebacker 17 003 14 2 7Bandbrushassembly Bandbrushassemblydwg 210 20 Pos Tool Checkandifnecessaryreplacethebandbrush 20 014 Spa...

Page 32: ...Rapidapproach Checkthattherapidapproachlimitswitchisinworkingproperly 14 3COOLANTSYSTEM Checkthereservoirleveland ifnecessary addoiltypeOSO46 14 4HYDRAULICPOWERUNIT Keepthepressureto50bar 14 5ELECTRIC...

Page 33: ...irst100hours Checkthelevelevery2000hours Replaceevery4000hours Columns DLoadingplug ELevel AGIPEXIDIA68 BPENERGOLHP60 C TOTALCARTEREP68 Checkweekly Wheel FBearings AGIPGRMU2 BPMACH GREASELT2 TOTALMULT...

Page 34: ...heircarbideinserts Removetensionwhennotworking Returnthebladetothesupplier Checktheblade Stripesonasideoftheblade Onlyoneguideguidestheblade Regulatetheguides Bladestalls Feedrate Reducethefeedrate Th...

Page 35: ...cting the CEI 64 8 or other countries special rules wherethemachinewasinstalled 17 PERSONELTRAINING Thismachinewasdesigntobeeasilyoperated Itisnotexpresslyrequiredanexperttooperatethesaw butanexpertca...

Page 36: ...e following norms UNI EN 292 1 UNI EN 292 2 CEI 60204 1 CEI 44 5 The test had positive result as per testing sheet Hours of hydraulic power unit for testing purpose Numbers of cuts done for test purpo...

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