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3613-V5

Serial No: 569-04101 to

Band Sawing Machine

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Summary of Contents for 3613-V5

Page 1: ...3613 V5 Serial No 569 04101 to Band Sawing Machine Instruction Manual...

Page 2: ...nine 9 months to file a claim 1 You have fourteen 14 days to report damage not noted at time of delivery a Report damage as soon as possible This makes it easier to prove that it did not happen at co...

Page 3: ...is stamped on a plate attached to your machine Be sure to provide machine model and serial numbers with any correspondence or parts orders Specifications contained herein were in effect at the time th...

Page 4: ...eel Tires 16 Insert Type Saw Guides 16 Electric Motors 16 Head Components 16 Spindle Drive Bearings 16 Wheel Brush 16 Transmission 16 Variable Pulley 16 Band Drive Belt 16 Mist Coolant 16 Machine Clea...

Page 5: ...MACHINE DIMENSIONS INCHES 03 MILLIMETERS 1 mm FLOOR PLAN...

Page 6: ...CHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm FRONT VIEW 13 330 2 mm 79 88 2029 0 mm 19 482 6 mm 85 88 2181 4 mm 25 635 0 mm 91 88 2333 8 mm 31 787 4 mm 97 88 2486 2 mm A B Dimensions Work Hei...

Page 7: ...MACHINE FEATURES FRONT VIEW...

Page 8: ...MACHINE FEATURES Continued REAR VIEW...

Page 9: ...a Remove all bolts which fasten the machine to the shipping skid b Check inside the rear drive compartment for other removable brackets extra machine parts or supplies which might have been placed th...

Page 10: ...the machine s electrical box Refer to the electrical schematic if necessary when making the connections 3 Turn the disconnect switch on the electrical box to ON Then a Alternately jog the Band Start...

Page 11: ...type of material to be cut and its thickness It also has a radius guide that shows the minimum radii cuts possible with various saw band widths 2 To use find the material to be cut in the first column...

Page 12: ...nd speed range is 550 to 5500 fpm 170 to 1675 m min 3 Variable speed is changed by turning the Band Speed knob Turn the control clockwise to increase the band speed counterclockwise to decrease it 4 D...

Page 13: ...sent the recommended tensions for common saw band gages and pitches Adjusting Saw Band Tension 3 The following are operator tensioning recommendations Reduce the recommended band tension when using sa...

Page 14: ...kpieces with heights varying up to 13 inches 330 2 mm 2 To adjust a Loosen the lockscrew located inside the upper bandwheel door by using the adjustment knob and turn counterclockwise this knob also u...

Page 15: ...ide can not be damaged while stock is being loaded onto the worktable 2 Tilt the worktable to the desired angle and lock it in place 3 Load stock to be cut onto the worktable Clamp the stock if necess...

Page 16: ...ed Use the widest possible saw band for cutting the curve Internal Contour Sawing 3 Attempting to cut too small a radius with too wide a saw band will cause binding and the lower bandwheel may become...

Page 17: ...13 LUBRICATION NEXT 2 PAGES...

Page 18: ...ISO VG Grade 68 Formerly ASTM Grade No 315 Union 76 UNAX RX 68 or equivalent 1 2 3 4 5 6 CHECK MONTHLY High quality EP extreme pressure multi purpose gear oil S A E Grade No 90 Union 76 MP Gear Lube 9...

Page 19: ...15 LUBRICATION DIAGRAM FRONT VIEW REAR VIEW...

Page 20: ...brush will score the bandwheel tire 2 Replace the brush when necessary BAND DRIVE BELT 1 The belt driving the input sheave will stretch during use This stretch should be taken up by moving the drive...

Page 21: ...as such as saw guides table surface T slots bandwheels slides etc Remove these materials as soon as possible The DoALL Company recommends removing chip collections at least twice per each eight 8 hour...

Page 22: ...post Adjust the cover plate if necessary 7 Check for a poor weld in the saw band 8 Check for an incorrect saw band tension setting SAW BAND IS CUTTING INACCURATELY 1 Check for worn blade teeth Insert...

Page 23: ...the bandwheel tire 5 Incorrect saw guide blocks are being used 6 Check for incorrect saw band tension setting SURFACE FINISH ON WORK IS TOO ROUGH 1 Check for a worn saw guide insert adjust or replace...

Page 24: ...ake final radius adjustments with the fine adjustment wheel Then a tighten the arm and radius arm clamp bolts while making sure the center pin is square to the table b Adjust the disc cutter for stock...

Page 25: ...elow the left worktable surface b A pulley and cable system attached by an adjustable bracket to the rear worktable edge and to an air cylinder mounted to the machine base 3 Operation procedures are a...

Page 26: ...ng procedures This is done by placing a magnifing lens around the shade of the worklight 2 A protective lens cover should be placed around the magnifier to prevent scratches when not being used POST E...

Page 27: ...s for filing and polishing operations Set Up 1 Position the workstops located on the left side of the worktable to limit travel The front stop controls cut depth the rear stop minimizes unnecessary tr...

Page 28: ...ket head screw Then a Run the worktable forward until the back up bar barely touches the saw band b Set the workstop for the required stock length dimension The back up bar scale is not used for angle...

Page 29: ...Guides W Steel or Carbide Faced Back Up Bearings Roller Saw Guides 1 Use roller saw guides for continuous high speed sawing They are recommended for continuous sawing at band speeds over 1300 fpm 390...

Page 30: ...e and one 1 side roller in upper guide block b Place one 1 back up roller and one 1 side roller in the lower saw guide block in opposite position of the upper guide c Attach the upper roller guide to...

Page 31: ...the right hand b Allow the rivet head to slip into the slotted hole and slide into the slot s small end c Straighten the file band to allow the spring steel end to snap over the dowel Joining File Ban...

Page 32: ...band c Install the special table center plate larger slot than the standard one 3 Occasionally rub graphite powder into the polishing fabric to lubricate and increase band life Use the air nozzle to...

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