Pneumatic Crimp Machine
Version HX33
– 02/16 – Rev. A
HX33
Operating Instructions
Page 1: ...Pneumatic Crimp Machine Version HX33 02 16 Rev A HX33 Operating Instructions...
Page 2: ...3 USA Telephone 001 407 855 6161 www dmctools com Date Version 02 24 2016 REV A by WEZAG Reproduction of these instructions or parts of them in whatever form is not permitted without express written p...
Page 3: ...0 4 4 Safety Guard 10 4 5 Release Button 11 5 Transport and Installation 11 5 1 Transport 11 5 2 Installation 11 6 Commissioning Connecting to Compressed Air Supply 12 7 Tooling 14 8 Normal Operation...
Page 4: ...y result due to the machine being used for a purpose other than that for which it was intended This is done entirely at the user s own risk RoHS Information The pneumatic crimp machine HX33 complies w...
Page 5: ...lease observe the national regulations according to the minimum age of the personnel operating the HX33 pneumatic crimp machine Allowing younger persons access to the machine is strictly prohibited Do...
Page 6: ...operator It must not be covered Exercise caution at all times when the HX33 pneumatic crimp machine is switched on The HX33 pneumatic crimp machine is not allowed to be used without a installed die s...
Page 7: ...various components of the machine Proper operation of the machine To assure full familiarization with the system the training must be conducted in the native language of the operators involved Staff...
Page 8: ...onformity and operating instructions We recommend that you retain the packing for further dispatch and for storage Dimension Carton 1 machine and black box Length 15 380 mm Width 13 4 340 mm Height 15...
Page 9: ...01 Pneumatic crimp machine HX33 02 Release Button 03 Safety guard 04 Die Set 05 A control pressure foot pedal 06 P1 compressed air foot pedal 07 P compressed air 08 Label with serial number 09 Pneuma...
Page 10: ...pressure max 87 116 psi 6 8 bar Air consumption per stroke 5 2 l crimp force at 87psi 6 bar 3147lbf 14 kN crimp force at 116psi 8 bar 3597 lbf 16 KN Noise level 73 dB A 4 4 Safety Guard The HX33 pneum...
Page 11: ...ion the HX33 pneumatic crimp machine on a flat surface and assure the stability of the machine Ensure that the table or bench is stable enough to support the machine in normal use Assure an appropriat...
Page 12: ...nected from the air supply Disconnect the air supply before changing the safety guard and the dies CAUTION The HX33 pneumatic crimp machine may only be set up and operated in perfect technical conditi...
Page 13: ...rimp machine only with conditioned air lubricated and filtered Standard Filter 30 m Connect connection P of the machine with air hose 8 6 mm to the compressed air supply Air pressure 87 116psi 6 8 bar...
Page 14: ...matic crimp machine do not wear loose clothing jewellery or long loose hair that can get caught in the HX33 pneumatic crimp machine Work with caution Only one person is allowed to work on or with the...
Page 15: ...on or with the machine Assure free access to the operating elements of the machine especially the foot pedal It is only allowed to work with the specified air pressure ATTENTION Position the HX33 pne...
Page 16: ...ance Plan DANGER Due to the risk of hand or finger injury never try to reach into the machine before having assured that the machine is disconnected from the air supply Disconnect the air supply befor...
Page 17: ...only be removed by specially trained staff When working with the HX33 pneumatic crimp machine do not wear loose clothing jewellery or long loose hair that can get caught in the HX33 pneumatic crimp m...
Page 18: ...be performed only by authorized and properly trained staff The housing and the covers in particular may only be removed by specially trained staff When working with the HX33 pneumatic crimp machine do...
Page 19: ...HX33 DS Rev A Page 19 23 14 Exploded View Drawing Spare Part List 14 1 Exploded View Drawing Fig 14 1...
Page 20: ...ex socket screw M8x60 DIN912 17 1 2481 13001 Plate right 18 1 2481 13002 Plate left 19 4 8480 99137 Hex socket screw M8x25 DIN912 20 2 8481 01001 Hex socket screw M8x45 DIN912 21 2 8480 99109 Cylinder...
Page 21: ...IN 7991 galvanized 49 1 5481 13001 machine identification 50 2 5481 13002 x Label DMC 51 2 5481 13003 x Label HX33 52 1 5481 14003 x Label Release 53 1 5480 88002 x Label Hinweis Fingerschutz 54 1 548...
Page 22: ...eumatic valve 7 1 8480 88043 Plug G1 4 8 1 8480 89007 3 2 way control valve 9 2 8480 88081 Screw in connector M 5 4 mm 10 2 8480 88063 Compressed air muffler G 1 8 11 1 8481 13008 Angle bulkhead conne...
Page 23: ...SERS OF DMC PRODUCTS ASSUME FULL RESPONSIBILTY FOR INSTRUCTING THEIR EMPLOYEES IN THE PROPER AND SAFE USE OF SUCH PRODUCTS Limited Warranty DMC Daniels Manufacturing Corporation warrants each new prod...
