DMC Combine CALC-U-DRI II Owner'S Manual Download Page 10

AVERAGING SWITCH INSTALLATION

1.

The averaging switch should be mounted in the boot housing of the clean grain
auger. so that grain being thrown hits and accumulates on the yellow face of the
switch.  

See Diagrams 3 - 6.

  The switch must be horizontal and facing oncoming

grain.  Allow clearance for both the auger and elevator, making sure that there will
be nothing on the sensor when the elevator empties.  The point at which grain hits
the boot housing can be determined on used combines by finding where the paint
is worn.

2.

Position the bracket to locate the mounting holes.  

See Diagram 3.  

Drill a 3/8”

diameter hole and a 1-1/8” diameter hole 2-3/4” apart.  Attach bracket to the boot
housing with 5/16” x 3/4” bolt, lock washer and nut.  If bracket is too long to fit in
housing, cut off excess length.  Put switch through the larger hole and fasten with
two nuts supplied.  Thread the averaging cup over the switch as shown in

Diagram 7

.

3.

When mounting the bracket to the top of the boot housing, it must be bent so that
the switch is horizontal.  

See Diagrams 4 - 6.  

Position the bracket to locate the

mounting holes and drill two 3/8” diameter holes two inches apart.  Attach the
bracket to the top of the boot housing using two 5/16” x 3/4” bolts, lock washers
and nuts.  Put the switch through the larger hole and fasten with the two nuts and
average cup supplied.    

See Diagram 7.

8

Summary of Contents for Combine CALC-U-DRI II

Page 1: ...OWNER S MANUAL COMBINE CALC U DRI II With Averaging PNEG 1138 PNEG 1138 Date 9 21 06...

Page 2: ...ation 16 20 CAUTION BE A SAFE OPERATOR 1 Read and understand this Owner s Manual 2 Stop the combine threshing unit and engine before sampling adjusting or servicing Use caution when obtaining a sample...

Page 3: ...oisture monitors and controls in the grain drying industry Your new Combine Calc U Dri was designed by DMC s engineers who also farm and utilize this equipment in their farming operations Since the Co...

Page 4: ...ed A new average will auto matically begin if the AVG ON indicator is on 10 The averaging switch located in the path of the clean grain signals the Combine Calc U Dri II when switch is covered with gr...

Page 5: ...to the chosen location and mark the mounting holes through the top of the box See Photo B Diagram 1 Note Six mounting holes are provided in the Combine Calc U Dri box Use two or four of the holes to...

Page 6: ...ews for the panel or to attach a safety chain to insure that if the panel does become loose it will not obstruct operation of the combine 5 Select a location for the digital display such as the back s...

Page 7: ...route the power supply wires See Photo C CONTROL BOX INSTALLATION continued Photo C SENSOR INSTALLATION 1 The sensor should be mounted in the clean grain auger tube in the combine grain hopper Use the...

Page 8: ...See Photo E Notice that the flighting is removed all the way to the shaft Photo E OPTIONAL The flighting cut out may be used to double the flighting thickness on each side of the sensor opening This...

Page 9: ...2 inch diameter drill bit for drilling the hole for the grommet Photo G New sensors have one clamp NOTE It is important when routing cable that it is attached securely against something so that the gr...

Page 10: ...ram 3 Drill a 3 8 diameter hole and a 1 1 8 diameter hole 2 3 4 apart Attach bracket to the boot housing with 5 16 x 3 4 bolt lock washer and nut If bracket is too long to fit in housing cut off exces...

Page 11: ...nd the bracket 5 Route the cable out of the hopper and to the cab using stick on clips and ties Use a grommet if a hole must be drilled for entry into the cab Route the sensor cable about ten inches t...

Page 12: ...for a short period of time stop the combine Remember the cautions above 2 Collect a sample of grain from the very top layer of grain The grain that was being augered into the hopper when the digital p...

Page 13: ...8 1 Box Bottom 11 602E201 1 Box Top 12 602E202 1 Box End 13 602E203 1 Box Hinge 14 602E309 1 Bracket Terminal Block 15 1EL2046 1 Grommet 16 MS0138 1 Plug 17 2EL0651 1 Switch DPDT 3 Pos 18 1EL0921 2 Kn...

Page 14: ...or are very high but blade grain checks dry 2 Foreign object jammed 2 Remove on sensor 3 Offset accidentally 3 Readjust set too high 4 Sensor not grounded 4 Secure ground to the tube strap 5 Bad circu...

Page 15: ...ation Moisture reading 1 Control board not 1 Replace control temperature reading functioning correctly board and moisture limit are all reading the same value Digitial display does 1 Broken wire or 1...

Page 16: ...wire fuse 2 Amp AGC crossed must be hooked to positive 12 volts White is hooked to ground 2 Sensor wires damaged 2 Replace the and shorted to ground sensor and cable 3 Control board failure 3 Replace...

Page 17: ...and grain condition log the offset value on the following chart for future reference A few grains and approximate offset values are already listed to assist with your initial calibration GRAIN TYPE O...

Page 18: ...the intake housing 3 16 diameter and install 4 8 x 3 4 screws and nuts as studs in the up elevator side Place the steel plate spacer over the 8 screws nuts and assemble the intake housing to the elev...

Page 19: ...41346 Auger motor mounting spacer 11 5041348 Auger sensor housing bottom R H 12 5041349 Auger sensor housing bottom L H 13 5041353 Auger sensor housing plastic spacer R H 14 5041354 Metering auger 15...

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Page 23: ...LIABLE FOR ANY DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION LOSS OF ANTICIPATED PROFITS OR BENEFITS PURCHASER S SOLE AND EXCLUSIVE REMEDY IS AS SET FORTH IN THE LIM...

Page 24: ...before installation occurs Copyright 2000 by The GSI Group Printed in the USA For more information contact the DMC Distribution Center closest to you Clear Lake Distribution Center 5205 4th Ave South...

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