DKS 6524-081 Installation And Owner'S Manual Download Page 40

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7.5 Gearbox Shaft Extension Replacement

Gearbox Shaft Extension with 4 Keys

P/N 6500-147

Key

Crank Arm

Key

Gearbox

P/N 2600-717

Snap Ring

P/N 2630-007

Stainless Steel Washer

P/N 2620-075

Limit Sensors Collar

P/N 6500-115

Crank Arm Only

P/N 6500-255

Control Arm Only

P/N 2600-714

Complete Arm Kit

P/N 6500-430

P/N 6500-135

Brass Bushing 1 1/8” ID

Hub Assembly

Remove the

TWO

allen screws on

bottom of hub to remove the complete hub assembly.

Limit Sensor Assemblies

Loosen screws on plastic limit
assemblies to remove them.

Be CAREFUL

not to damage limit sensor
wires after the assemblies
have been removed.

Note:

Close Limit Sensor

assembly must be reinstalled
on

TOP

of Open Limit Sensor

assembly.

Gearbox Collar

P/N 6500-146

Remove the

FOUR

allen screws to remove the gearbox collar.

3
4

Screws

CLOSE

OPEN

6524-066-G-7-16

Summary of Contents for 6524-081

Page 1: ...Name Phone Number Leave Manual with Owner UL 325 Compliant Circuit Board Serial Number and Revision Letter Use this manual for circuit board 4100 010 Revision AA or higher Solar Powered Solar Powered Installation Owner s Manual Solar Powered Vehicular Swing Gate Operator EXTERNAL ENTRAPMENT PROTECTION MUST be installed or the gate operator WILL NOT function 6524 066 G 7 16 ...

Page 2: ...cycle open upon initial power up and open command Reverses Gate Not Used Quick Close Timer Override Slide Gates ONLY Not Used Input to main terminal 10 and or reverse loops will reverse gate during close cycle Do Not use this setting for the 6524 Setting MUST be used OFF ON Main terminal 10 is a REVERSE input DO NOT USE for solar power 1 OFF 1 OFF 1 ON 1 ON 2 OFF 2 ON 2 OFF 2 ON Select Operator Ty...

Page 3: ...ormally Open NO or Normally Closed NC operation Contact rating is 1 amp maximum at 24 volts DC ON 1 2 3 4 5 6 7 8 SW 1 NC NO SW 1 switch 4 MUST be OFF SW 2 switch 4 MUST be OFF When gate is closing an input to main terminal 10 eg photo beam gets blocked will reverse and open the gate Note If the auto close timer is ON when gate reaches the open position timer will time out and close the gate DO NO...

Page 4: ...y Power 150 Cycles Unkown when using Third Party Solar Power Setup Gate Speed 12 14 Sec Max Gate Weight 600 lbs 272 Kgs Max Gate Length 18 Ft 5 4 Meters Inherent Entrapment Protection Device Inherent Reverse Sensor System Type A External Entrapment Protection Device Inputs Connection inputs for Non contact Sensor Photo Sensor Type B1 Monitored Inputs Connection input for Contact Sensor Reversing E...

Page 5: ...OR 15 15 16 2 1 Solar Power Connections 2 2 Setting Input Power Jumper and Turning Power ON SECTION 4 ENTRAPMENT AND SAFETY PROTECTION 22 4 1 UL 325 Terminal Wiring 4 2 External Entrapment Protection Device Locations 4 3 Loop Detector Wiring 22 23 24 25 SECTION 5 WIRING TERMINALS 26 26 27 5 1 Terminal Descriptions 5 2 Control Wiring SECTION 7 MAINTENANCE AND TROUBLESHOOTING 32 7 1 Maintenance 7 3 ...

Page 6: ...f UL 325 56 8 4 b If distance is greater than 4 inches entrapment protection for this area is required ASTM F2200 7 1 1 1 If distance is less than 16 inches entrapment protection in this area is required ASTM F2200 7 1 1 2 A B Not Allowed OK A B Closed Gate Closed Gates With the hinge mounted on the corner of the pilaster the entrapment area is eliminated and protection is NOT required for this ar...

Page 7: ...tact with the vehicular gate Warning Signs D Permanently mounted and easily visible from either side of the gate E Minimizes the potential of the gate closing on vehicular or other traffic that loops cannot sense Monitored Non contact Sensor Minimizes the potential of the gate striking vehicular or other traffic that loops cannot sense Monitored device helps protect against entrapment when needed ...

Page 8: ...ian usage Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment Swinging gates should not open into public access areas The gate must be pr...

Page 9: ...serious injuries or death can result Be sure that the installer has instructed you on the proper operation of the gate and gate operator system Be sure that the installer has trained you about the basic functions of the required reversing systems associated with your gate operating system and how to test them These include reversing loops inherent reversing system electric edges photoelectric cell...

Page 10: ... or system intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public in which unauthorized access is prevented via supervision by security personnel Gate Operator Category UL 325 Classifications Type A Inherent entrapment protection system Type B1 Non contact sensor photoelectric sensor or th...

Page 11: ...fic flow at entrances or exits to areas such as parking garages lots or toll areas VEHICULAR HORIZONTAL SLIDE GATE OPERATOR OR SYSTEM A vehicular gate operator or system that controls a gate which slides in a horizontal direction that is intended for use for vehicular entrance and exit to a drive parking lot or the like VEHICULAR SWING GATE OPERATOR OR SYSTEM A vehicular gate operator or system th...

Page 12: ...l access control system Check all local building ordinances and building codes prior to installing this operator Be sure your installation is in compliance with local codes External Safety Devices Control Wires Low Voltage wire insulation The conduit requirements are for a typical slide gate operator installation the secondary operator is shown for those applications where a secondary operator may...

Page 13: ...te lengths opening 90 Concrete Pad 46 14 35 23 3 90 90 90 Alternate Installation Concrete Pad Location Concrete Pad Location Operator Installation Recommended for gates up to 14 feet opening 90 Gate opens in approximately 12 seconds Gate opens in approximately 15 seconds 42 36 46 13 35 23 2 32 5 31 25 38 5 29 5 Concrete Pad 1 2 6524 066 G 7 16 9 ...

Page 14: ... This distance of the gate s arm will vary depending on how far the gate will open Compact Installation Concrete Pad Location Operator Installation Recommended for gates NO LARGER THAN 10 FEET opening 90 34 23 13 29 5 16 5 2 26 5 Concrete Pad Gates Opening Wider than 90 Installation 26 5 Concrete Pad is 2 away from open gate Gate in desired open position 35 Varies 90 3 4 6524 066 G 7 16 10 ...

Page 15: ...ow assembly KEEP ARM ASSEMBLY LEVEL Bolt gate bracket to gate 1 5 Attach Gate Bracket CAUTION DO NOT REMOVE HUB A A D F F E E D B C C B Gate Bracket Control Arm D 31 Arm assembly and gate bracket MUST be level for gate to function correctly Permanently attach the operator to the concrete pad using four 4 3 8 x 3 sleeve anchors not supplied 1 4 Securing Operator to Pad Sleeve Anchor Not supplied 3 ...

Page 16: ... the gate system that a possible hazard exists so that appropriate action can be taken to avoid the hazard or to reduce exposure to the hazard See page 3 for suggested mounting positions of signs Permanently install the supplied warning signs in locations so that the signs are visible by persons on both sides of the gate Use appropriate hardware such as wood or sheet metal screws not supplied to i...

Page 17: ... obstruct the solar panel during the summer months will cast longer shadows in the winter which could block the panel then Wind can exert extreme pressure on the solar panel and support post Make sure they are securely fastened Dust can accumulate on the panel over time Cleaning the panel every so often is necessary to keep the system operating at its highest efficiency Snow may cover the panel du...

Page 18: ...nel is oriented to TRUE SOUTH The directions of magnetic South and TRUE South differ from one another depending on geographic location The map below shows the difference between magnetic south and TRUE south for your area These charts should be used only for estimates Solar systems can vary from this information These maps do not take into account small climate changes and may not be 100 accurate ...

Page 19: ...til Section 2 2 is complete see next page Damage could occur to the gate operator Operator AC Power Terminal Not used Chassis Ground SW 2 switch 6 MUST be ON when using Solar power Battery connection to operator MUST be 24 VDC ON 1 2 3 4 5 6 7 8 SW 2 Typical Grounding Sources Ground to metallic cold water pipe Ground Wire Ground Wire Grounding rod 10 feet in soil Operator ground wire connection IM...

Page 20: ... Battery Plug Note Battery Plug P2 comes from the factory unplugged and needs to be plugged into circuit board when operator is ready to be powered up EXIT Loop Detector Power for an external EXIT loop detector It MUST be a low current draw type detector See page 25 for wiring information Radio Receiver DoorKing s 3 wire radio receiver is specifically designed to be connected to a solar powered ga...

Page 21: ...e operator See page 21 Reverse Sensor Auto close timer when turned on SW 1 switch 2 Time Delay Adjust from 1 second full counter clockwise to approximately 23 seconds full clockwise Auto Close Timer ON 1 2 3 4 5 6 7 8 SW 1 DIP Switches ON 1 2 3 4 5 6 7 8 SW 1 ON 1 2 3 4 5 6 7 8 SW 2 Set the DIP switches on the circuit board to the desired setting See switch settings on next 2 pages REV SENSE Max M...

Page 22: ...his setting for the 6524 The two DIP switches located on the circuit board are used to program the operator to operate in various modes and to turn on or off various operating features Whenever a switch setting is changed reset button must be pressed located on circuit board for the new setting to take affect OFF ON Main terminal 10 is a REVERSE input DO NOT USE for solar power 1 OFF 1 OFF 1 ON 1 ...

Page 23: ...or various functions such as illuminating a warning light when the gate is moving or turning on a green light when the gate is full open This relay is used for a shadow loop when using in ground loops see page 25 Switch 8 Accessory Power This switch MUST be turned OFF when using solar power A maximum of 500 mA of accessory power is supplied to any accessory connected to main terminal 12 Power to t...

Page 24: ... position or it could cause damage to the gate and operator With power ON Manually release the gate operator hub with the release tool See page 31 Physically move the gate to the desired open position Loosen the set screw on the OPEN limit sensor and slowly slide it under the magnetic sensor activator until the OPEN limit Sensor LED lights up on the circuit board Tighten the set screw and repeat t...

Page 25: ...ar of the gate while adjusting and testing sensors Press the Push to Operate button to OPEN the gate Note The LED will light up during the first seconds of gate travel Wait until it turns off before adjusting the reverse sensor PUSH TO OPERATE technician use only PUSH TO OPERATE technician use only REV SENSE Max Sensitivity Note The LED will turn on briefly when DC power is turned on Safety Note T...

Page 26: ...risk of entrapment or a safety hazard exists while the gate is moving Specific installations will vary DIP switches MUST be turned ON for each device wired to terminal ONLY connect monitored devices Potential Entrapment Area Beam and Edge Inputs Note Open and Close inputs will activate in EITHER direction of gate travel Low Voltage Common Common terminals for all the external entrapment protection...

Page 27: ...quirements ON 1 2 3 4 5 6 7 8 SW 1 ON 1 2 3 4 5 6 7 8 SW 2 1 2 3 4 5 6 7 8 9 10 OPEN Beam CLOSE Beam Common Photo Sensor Power Note Photo sensor power can be provided by circuit board See previous page 1 2 3 4 ON OPEN BEAM CLOSE BEAM OPEN EDGE CLOSE EDGE DIP switches 1 and 2 MUST be ON Non Secure Side Outside Property Secure Side Inside Property 4 2 Entrapment and Safety Protection Device Location...

Page 28: ...n necessary If the bottom of gate is greater than 6 but less than 16 above the ground at any point in its arc of travel it is recommended mounting a reversing edge for safety OPTIONAL Wireless Note Refer to the instruction sheet that comes with the receiver transmitter for more specific wiring and mounting instructions To OPEN or Close Edge To Common To UL 325 Terminal To 3 Power To Common 1 2 3 4...

Page 29: ... vehicle is on the shadow loop However it WILL NOT stop or reverse the gate once it starts to close Automatically opens the gate for exiting vehicles without having to use a transmitter or keypad The exit loop can be placed a minimum of 4 feet away from the reverse loop or far enough away from the gate so the gate has started opening or even completely opened by the time you drive up to it Free ex...

Page 30: ... photo beam gets blocked will reverse and open the gate Note If the auto close timer is ON when gate reaches the open position timer will time out and close the gate DO NOT turn SW 1 switch 4 ON DO NOT turn SW 2 switch 4 ON Note Main terminal 10 is not available for a photo sensor when using a SHADOW LOOP See page 25 about shadow loop connection ON 1 2 3 4 5 6 7 8 SW 1 ON 1 2 3 4 5 6 7 8 SW 2 This...

Page 31: ... 1 2 3 4 5 6 7 8 SW 1 ON 1 2 3 4 5 6 7 8 SW 2 Important Controls intended for user activation must be located at least six 6 feet away from any moving part of the gate and where the user is prevented from reaching over under around or through the gate to operate the controls Emergency access controls only accessible by authorized personnel e g fire police EMS may be placed at any location in the l...

Page 32: ...ath 5 Use the emergency release only when the gate is not moving and power has been shut off 6 KEEP GATES PROPERLY MAINTAINED Read the owner s manual Have a qualified service person make repairs to gate hardware 7 The entrance is for vehicles only Pedestrians must use separate entrance 8 SAVE THESE INSTRUCTIONS Unlock the power switch cover and open to access the DC POWER switch and the operator A...

Page 33: ...nt system the gate will reverse and run back to the closed position The time clock input is still present but the gate will not re open Example 2 If the gate is closing and an entrapment protection device is activated the gate will either stop or reverse and run back to the open position depending upon if the external or inherent device was activated The automatic close timer will not close the ga...

Page 34: ... the gate and gate hardware 1 During normal powered operation emergency vehicles access the gate by use of the Emergency Vehicle Access Device installed on your gate system The type of device that is used in your community is dependent on your city codes These devices may include but are not limited to Fire Department lock boxes Click 2 Enter radio receivers strobe light sensors siren sensors etc ...

Page 35: ...te can now be manually operated B C Unlock the cover and rotate sliding door A CAUTION DO NOT REMOVE HUB Never attempt to manually push open any gate with an operator attached to it until you have verified that ALL power to the operator has been shut off 6524 066 G 7 16 31 ...

Page 36: ...C SHC 629 Oil Do not completely fill gearbox with oil Gearbox should be half full only Do not exceed this level Operator Component Maintenance Monthly Interval 6 3 12 Alarm Arms Batteries Drive Belt Fire Dept Gate Loop s Release Primary Reverse System External Reverse Device Complete System Activate the primary inherent reverse system by blocking the gate with a solid object When the gate reverses...

Page 37: ...tor can cause the gate operator to hold open or to not detect a vehicle when it is present over the loop The LEDs on the loop detector will light only when the loop has detected an object above it If the LEDs stays on after the object has gone then the loop detector has malfunctioned Disconnect the loop detector from the operator circuit board If the malfunction persists the problem is not with th...

Page 38: ... the loop detector LEDs and input LEDs Any that flash ON will cause the gate to reverse Check for proper loop wiring A mis wired loop detector will cause the gate to reverse Continue troubleshooting Check for any input or loop detector LEDs that are ON Check that the operator is running in the proper direction see gate closes but will not open above Operator is in a hard shutdown condition Alarm R...

Page 39: ...6 080 and P N 1216 081 Interconnection Cable Interconnect wire cable contains all the necessary wires to interconnect primary secondary operators Cable length 30 feet P N 2600 755 Cable length 40 feet P N 2600 756 Cable length 50 feet P N 2600 757 Time Clock 7 day and 365 day time clocks can be used to automatically open gate at pre set time and days Compact clock fits inside the operator P N 2600...

Page 40: ...P N 6500 135 Brass Bushing 1 1 8 ID Hub Assembly Remove the TWO allen screws on bottom of hub to remove the complete hub assembly Limit Sensor Assemblies Loosen screws on plastic limit assemblies to remove them Be CAREFUL not to damage limit sensor wires after the assemblies have been removed Note Close Limit Sensor assembly must be reinstalled on TOP of Open Limit Sensor assembly Gearbox Collar P...

Page 41: ...H TO OPERATE technician use only Remote Radio Receiver Terminal Alarm Magnetic Open Sensor Gray Gray Orange Yellow Magnetic Close Sensor DKS Solar Power Kit P N 2000 070 Solar Panel Support Post Not Included Red to Pos Red to Pos Black to Neg Black to Neg To Neg To Pos Battery 12 V 18 Amp Hr Battery 12 V 18 Amp Hr Batteries Red Third party solar power setup with battery s and solar panel s Batteri...

Page 42: ...S Glasgow Avenue Inglewood California 90301 U S A Phone 310 645 0023 Fax 310 641 1586 Use this manual for circuit board 4100 010 Revision AA or higher Model 6524 081 Model 6524 081 Model 6524 081 Installation Owner s Manual Solar Powered Vehicular Swing Gate Operator 6524 066 G 7 16 ...

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