DK System Master 500 Operating Instructions Manual Download Page 7

Starting the boiler and setting the operating parameters

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When the boiler temperature rises to the level specified by the "dt" parameter, the 
controller switches to HEATING mode.

After finishing the settings and double-pressing of       , you will be taken to the main 
screen.

After  reaching  the  required  temperature,  the  controller  will  switch  to  the 
MAINTAINING mode, until the temperature drops below the hysteresis – to find out 
more, see 

Operating parameters - HYSTERESIS

.

When you press the     or     button,  the SETT symbol will show to inform about the 
currently  set  temperature.  Set  the  required  value,  using  the  same  buttons:        to 
increase the setting or       to reduce it.

Setting the parameters of the boiler 

1.

Open the ash pit door.

2.

Start the feeder manually (see 

Manual operation - Testing outputs

) and wait 

until coal shows at the level of the blow holes.

3.

Turn off the feeder and then ignite the coal in the furnace chamber.

4.

After obtaining a stable flame, start automatic operation of the controller by 

holding down for three seconds the       , the display shows START, the controller 
will start regular dosing fuel and will control the fan in order to obtain the desired 
temperature in the boiler.

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Summary of Contents for Master 500

Page 1: ...ailable controlling the central heating circulating pump operation ability to switch hot water priority on and off control of the domestic hot water heater charging pump depending on the required temp...

Page 2: ...e of the boiler Operation mode Current time Day of the week DHW parameters 1 2 Signal LEDs FEEDER FAN CH PUMP DHW PUMP 3 The back button 4 Adjust setting UP button 5 MENU button 6 Adjust setting DOWN...

Page 3: ...The device should be installed and operated as described in the assembly description and rules for electrical equipment Ablown fuse due to bad wiring or a short circuit in the electrical system does...

Page 4: ...vided template for positioning of the controller 3 Install a screw in the boiler housing in the place indicated on the template 4 Decide on the method of routing the cable from the controller rear bot...

Page 5: ...m the socket Connection of the controller to the electrical system 1 Connect the fan pump and feeder with the appropriate power cables see Figure 3 2 Install all necessary sensors and reed relay for t...

Page 6: ...oom thermostat CH boiler fan Controller to hydraulic system connection diagram 6 1 6 8 10 9 7 11 12 Fig 6 Master 500 wiring diagram 2 4 5 First start 7 To set the correct time and date press and then...

Page 7: ...ton the SETT symbol will show to inform about the currently set temperature Set the required value using the same buttons to increase the setting or to reduce it Setting the parameters of the boiler 1...

Page 8: ...ting or to reduce it Change range from 40 C to 70 C The parameter that specifies the minimum measured temperature difference between the boiler and the domestic hot water heater that must occur for th...

Page 9: ...g the CH and DHW operating mode 10 To access the controller operation mode selection menu press the the display will show HOT WATER Then use the or button to select the OPER MODE option and confirm wi...

Page 10: ...corresponding minimum temperature To access the room thermostat menu press the button the display will show HOT WATER Then use the or button to select the ROOM THERMOSTAT and confirm with Use the or...

Page 11: ...rating in HEATING or MAINTAINING mode you can switch it to the DAMPING mode during which the fan and the feeder is not working DAMPING mode The boiler may be shut down due to lack of fuel the completi...

Page 12: ...le to set the operating parameters for the boiler feeder fan and CH pump To enter the operating parameters menu press the button the display will show HOT WATER Then use the or buttons select the OPER...

Page 13: ...ng parameters HEATING feeder operation The parameter defines the time in seconds of the duration of fuel feeding feeder operation in the STARTand HEATING mode Change range from 1 s to 250 s Operating...

Page 14: ...iston feeder the scope and factory setting is changed Change range from 10 s to 900 s 14 Operating parameters FAN run out This parameter allows you to set the time in seconds of earlier switching on o...

Page 15: ...etween cyclic fuel delivery feeder operation in the MAINTAINING mode during summer Change range from 5 min to 240 min Operating parameters MAINT SUMMER feeder pause 15 Pressing again takes you to the...

Page 16: ...ing power This parameter allows you to set the power at which the fan will operate during the MAINTAINING mode Change range from 1 to 100 of maximum fan power set in the maintenance menu seeAdjusting...

Page 17: ...ergency grate instead of the retort furnace Boiler operation in this mode is indicated by the GRATE message displayed on the screen To access the menu of the emergency grate press the the display will...

Page 18: ...he time of interval in the operation of the fan in seconds in the MAINTAINING mode Change range from 1 min to 60 min Emergency grate MAINTAINING fan pause Emergency grate MAINTAINING fan operation Thi...

Page 19: ...ut with the button and to enable disable it press the or button The output currently being checked is indicated by a blinking symbol on the screen and lighting up the appropriate LED Manual operation...

Page 20: ...etting Started To enter the time setting menu press and hold the button the display will show HOT WATER Then use the or buttons to select the CLOCK and confirm with This parameter defines the time cal...

Page 21: ...d only CH only DHW CH and DHW Note Starting the weekly program for CH will have the effect that in the scopes indicated by the program the boiler operates according to set temperature and outside of t...

Page 22: ...ri 05 30 23 00 Sat 06 30 23 30 Sun 08 00 22 00 Mon 06 00 08 00 16 00 22 00 Tue 06 00 08 00 16 00 22 00 Wed 06 00 08 00 16 00 22 00 Thu 06 00 08 00 16 00 22 00 Fri 06 00 08 00 15 00 23 00 Sat 07 00 23...

Page 23: ...enter the language setting menu press and hold the button the display will show HOT WATER Then use the or buttons to select the LANGUAGE option and approve Next maintenance 21 This parameter informs t...

Page 24: ...arameters 23 In this menu the maintenance technician can set specific parameters of the equipment operation as regards the fan and feeder To enter the maintenance parameters menu press and hold the bu...

Page 25: ...wer fault from 10 s to 200 s Change range Pressing again takes you to the next setting This parameter allows you to set the maximum operating power of the fan range from 40 to 100 Change Adjusting the...

Page 26: ...ing burning out of the boiler when the temperature drops to the level of 40 C 50 C 10 C the controller will start counting the time set see item Adjustment of damping time and then the fan will stop r...

Page 27: ...perature difference between the temperature measured on the DHW heater and that measured on the boiler To enter the DHW maintenance parameters menu press and hold the button the display will show MAIN...

Page 28: ...to select ALARM and confirm with This parameter allows you to set the temperature above which both pumps will start in emergency mode hot water pump starts provided that the controller will operate in...

Page 29: ...ature rise Change range Yes No Alarm no temperature rise Pressing again takes you to the next setting This parameter allows you to enable or disable the alarm sounds Change range yes no Alarm sound Ma...

Page 30: ...ontroller protects the heating system from freezing both pumps running all the time when the temperature of water falls to 4 C or lower DHW pump will start provided that the controller runs in the DHW...

Page 31: ...ow Boiler T and an intermittent beep will be generated as long as it is turned on see Alarm sounds Over temperature on the boiler Alarms description 30 When the temperature in the feeder exceeds the v...

Page 32: ...is damaged the display shows DHW Sens DHW stops working instead of the DHW temperature will be shown and a continuous sound will be generated as long as it is turned on see Alarm sound Damaged DHW te...

Page 33: ...fan will be stopped and a continuous sound will be generated as long as this option is enabled see Alarm sound Piston feeder drawer fault Note Pressing the or buttons when the sound is generated will...

Page 34: ...C Blowing control option to completely operation 0 90 seconds disable blowing break 1 60 minutes Adjustable boiler damping time 0 45 minutes Allowable load on outputs fan 100 VA W 230 V feeder 200 VA...

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Page 36: ...By ensuring proper storage of this product you will help prevent negative consequences for the environment and human health Recycling helps conserve natural resources For more detailed information abo...

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