DIVERSITECH FRED ECO Operation & Maintenance Manual Download Page 1

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1200 55

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Tel: 1.800.361.3733 | Fax: 1.514.631.9480 | [email protected]

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Operation & Maintenance Manual

FRED ECO

Summary of Contents for FRED ECO

Page 1: ... more information on this product www diversitech ca 1200 55th Avenue Montreal Quebec H8T 3J8 Tel 1 800 361 3733 Fax 1 514 631 9480 info diversitech ca READ AND SAVE THESE INSTRUCTIONS Operation Maintenance Manual FRED ECO ...

Page 2: ...rate Safely 7 4 2 Controls 7 4 3 Pre Use Checklist 7 4 4 Principles of Operation 8 4 5 Failure Event 8 SECTION 5 MAINTENANCE TROUBLESHOOTING 9 5 1 To Maintain this Product Safely 9 5 2 Tools Required 9 5 3 Routine Maintenance Schedule 10 5 4 Servicing Filter 10 5 5 Troubleshooting Procedure 11 APPENDIX 1A ELECTRICAL DIAGRAM MANUAL 120 VAC Single Phase Power 12 APPENDIX 1B ELECTRICAL DIAGRAM MANUAL...

Page 3: ...sted in this manual and no hazards related to welding cutting grinding painting deburring or other applications are listed Consult a qualified safety professional READ BEFORE USE SECTION 1 SAFETY PRECAUTIONS OF FUME DUST EXTRACTION COLLECTION Improper use can be hazardous All users must carefully read and understand this instruction manual prior to use No objects such as tools should be placed on ...

Page 4: ... to remind operators of the inherent dangers during use and maintenance The stickers are only reminders and all safety precautions contained in this manual must be well understood and adhered to by all users See APPENDIX 6 Sample Safety Stickers for example of stickers applied to machine This machine can emit sound pressure levels in excess of 70dB A Appropriate ear protection is required when the...

Page 5: ...20V amps 230V amps 460V amps 575V amps FRED ECO single wall mount arm FRED ECO 1 5 1P 60Hz 13 2 1200 15 10 13 3 0 3P 60Hz 7 1 3 7 3 2 1800 10 13 5 2 2 Dimensions 2 3 Product Specifications Description Stage Part Filter Area sq ft Filter Efficiency Reusable Nanofiber Filter Primary S ECO2 26NF 320 MERV 15 Yes Spunbond Poly Filter Primary S ECO2 26PT 169 MERV 11 Yes 2 4 Filter Specifications For inf...

Page 6: ...rial number model and electrical ratings are listed on the nameplate Record this information in the Maintenance Record provided in APPENDIX 1 Maintenance Record or your own preventative maintenance system Single Phase Unit See APPENDIX 1A Electrical Diagram 110 220 VAC Single Phase Power for wiring instructions Have a certified electrician install unit according to local regulations 3 Phase Unit S...

Page 7: ...expected vibration Place you hand in front of the intake hood surface and sense for expected level s of suction Inform all potential users of this equipment where they may find and review this manual 4 3 Pre Use Checklist The machine controls are basic and consist solely of a power switch with ON and OFF positions Read and understand SECTION 1 Safety Precautions and SECTION 4 Operation before use ...

Page 8: ... designed to capture and clean smoke and dust from medium heavy duty welding soldering and grinding applications When operating air is drawn in to the nozzle passes through the 6 diameter hose then through the air cleaner s filtration system and is exhausted This product consists of four basic components 1 Capture Arm s 2 A blower 3 Cartridge Filter 4 Motor Electrical assemblies The operator is to...

Page 9: ...touch live electrical parts Keep away from all mechanical moving parts including motor gears and other pinch points while operating Operating this unit causes some parts to heat to a point that will burn bare hands Before maintenance allow parts to cool or use proper tools and personal protection equipment during maintenance Suction machine must be turned off when performing any maintenance Approp...

Page 10: ...uring removal 7 Remove filter gently so as to minimize agitating dirt and dust and place it in a bag container 8 Clean filter Use clean dry air only at a pressure not more than 550 kPa at 30 cm from media Direct the compressed air through the filter from the clean side running the nozzle up and down the filter pleats Do not bring the nozzle in contact with the filter media as damage is likely to o...

Page 11: ...k clean Hood inlet Capture tubes Unit Operates Properly Call for Service 1 800 361 3733 support diversitech ca Call for Service 1 800 361 3733 support diversitech ca Call for Service 1 800 361 3733 support diversitech ca YES YES YES NO NO Check Leads at Unit NO Air Flow Restricted Replace Filter NO YES NO YES 11 5 5 Troubleshooting Procedure ...

Page 12: ...E Specific transformer wiring may differ depending on voltage configuration Units in brackets refer to imperial system values 12 Disconnect power before performing any maintenance on unit including filter inspection The input power to this unit is high voltage and touching any live electrical parts can cause fatal shocks or severe burns Do not touch live electrical parts ...

Page 13: ...E Specific transformer wiring may differ depending on voltage configuration Units in brackets refer to imperial system values 13 Disconnect power before performing any maintenance on unit including filter inspection The input power to this unit is high voltage and touching any live electrical parts can cause fatal shocks or severe burns Do not touch live electrical parts ...

Page 14: ...H INC MODEL N FRED ECO II SERIAL N SERVICE LOCATION CONTROL N 14 Only use manufacturer approved replacement parts on this unit Diversitech Inc authorizes this page to be photocopied or otherwise reproduced as needed for management of maintenance records APPENDIX 2 MAINTENANCE RECORD ...

Page 15: ...r and within the operating range of the unit With an attachment point column platform or wall that will support the weight and force of the equipment With sufficient minimum clearance to the right of the unit as outlined below Minimum clearances shown allow for easy filter servicing and maximum performance Distance from floor is by user preference but care should be taken to not mount as an overhe...

Page 16: ... Washers 6 and Nuts 3 Toque each bolt to 34 N m Motor Blower Assembly 1 Attachment Point Anchors Not Included 3 3 Attach J Bracket to Swivel Base 3 4 Mount Blower Assembly to Attachment Point STEP 3 Attach J Bracket to Arm Swivel STEP 4 Blower to Attachment Point 16 Mount Swivel Base to Motor Blower Assembly Tighten all Bolts 8 with Washers 8 Toque each bolt to 23 N m 3 2 Attach Swivel Base to Blo...

Page 17: ... Filter Bracket Tighten right Knobs to Lock Filter STEP 5 Attach Filter to Blower Assembly 17 3 6 Attach Capture Arm to Swivel Base J Bracket Quantity Hardware 1 Swivel Base with J Bracket 1 Capture Arm Assembly 3 3 8 Bolt Socket Cap 6 3 8 Washer 3 3 8 Lock Nut Socket Cap Insert J Bracket between Capture Arm Mounting Bracket Thread Bolts 3 with Washers 3 through Mounting Bracket and J Bracket Thre...

Page 18: ...priate power source as outlined in Section 3 5 Electrical Options Near the operator and within the operating range of the unit With an attachment point column platform or wall that will support the weight and force of the equipment With sufficient minimum clearance to the right of the unit as outlined below Minimum clearances shown allow for easy filter servicing and maximum performance Distance f...

Page 19: ...ly 1 Attachment Point Anchors Not Included 4 3 Mount Blower Assembly to Attachment Point STEP 3 Blower to Attachment Point Mount Swivel Base to Motor Blower Assembly Tighten all Bolts 8 with Washers 8 Toque each bolt to 23 N m 4 2 Attach Swivel Base to Blower Assembly STEP 2 Attach capture arm to swivel base 19 ...

Page 20: ...Attachment Point Anchors Not Included Place Filter in final location Install the Connecting Rods ensuring the Filter is not damaged during installation Tighten left Knobs to hold Connecting Rods Install Right Filter Bracket Tighten right Knobs to Lock Filter STEP 4 Attach Filter to Blower Assembly 4 5 Mount the Remote Mount Bracket in Suitable Location Relative to FRED ECO Assembly STEP 5 Mount Br...

Page 21: ...et Cap 8 1 4 Washer Quantity Hardware 1 Swivel Base 1 J Bracket 3 1 4 Bolt Socket Cap 6 1 4 Washer 3 1 4 Lock Nut Socket Cap Mount J Bracket to Swivel Base Tighten all Bolts 3 with Washers 6 and Nuts 3 Toque each bolt to 34 N m 4 8 Attach J Bracket to Arm Swivel STEP 8 Attach J Bracket to Arm Swivel Mount Swivel Base to Remote Mount Bracket Tighten all Bolts 8 with Washers 8 Toque each bolt to 23 ...

Page 22: ...ssembly 2 Hose Clamps 1 Flex Hose Mount Flex Hose to Swivel Base and capture Arm Tighten Both Hose Clamps STEP 10 Install Flex Hose 4 10 Install Flex Hose Insert J Bracket between Capture Arm Mounting Bracket Thread Bolts 3 with Washers 3 through Mounting Bracket and J Bracket Thread Washers 3 and Locking Nuts 3 to Bolts 3 Tighten all Bolts 3 to Locking Nuts 3 STEP 9 Attach Capture Arm to Swivel B...

Page 23: ...ficient 0 5 microns S ECO2 26NF standard 5 Filter Compression Kit Blower Side Bracket S XA FCB 01 1 6 Filter Compression Kit Blower Side Knob S XA FCB 02 4 7 Filter Compression Kit Connecting Rod S XA FCB 04 4 8 Filter Compression Kit End Bracker S XA FCB 05 1 9 Filter Compression Kit End Knob S XA FCB 03 4 10 TEFC Motor 1 5 HP S ECO2 015T1 standard 23 APPENDIX 5 PARTS LIST ...

Page 24: ...STICKERS The machine is marked with a wet filtration safety sticker to remind the operator of safe working practices The machine is marked with safety stickers in appropriate places to remind the operator of safe working practices ...

Page 25: ...NOTES 25 ...

Page 26: ...NOTES 26 ...

Page 27: ...NOTES 27 ...

Page 28: ...t is the receiver s responsibility to file any freight claims with the carrier for obvious or concealed damages Damaged shipments must be refused at time of receipt by consignee RETURN MATERIAL POLICY Prior to the return of material for whatever reason a return manufacturing authorization number RMA is required from the Diversitech customer service department This procedure is necessary for proper...

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