background image

User manual in Original

Doc. ref: 500A_DRR-K_am_en_210602
DISPERATOR AB

 

    

Tel: 08-724 0160   

 

E-mail: [email protected]

Mälarvägen 9, 141 71 Segeltorp   

 

 

 

 

 

Web page: www.disperator.se

9 / 44

8 / 44

2.   Company Profile

Disperator’s business idea is to provide innovative and adaptive equipment for kitchens on land as well 

as galleys at sea, and for the food processing industry, which enables efficient collection of communited 

food leftovers for anaerobic digestion or composting in subsequent stages, which is of benefit to society. 

 

 With over 70 years of experience in the development and production of such equipment, our devotion 

to this has resulted in the unique operational reliability required for the extreme conditions prevailing in 

the marine industry.  Furthermore, our innovativeness has provided commercial kitchens on land with an 

alternative approach to handle food waste separation at source, complying with modern demands and 

being economically affordable. 

Our product assortment is unique! Disperator can as the only manufacturer of such equipment offer 

all types of installation possibilities needed in a kitchen. Our basic range of five different series of 

water-based food waste disposers, consisting of three to six different sizes in each serie, which may be 

combined with as many as 13 different mounting assemblies. Furthermore, the advantage of the basic 

model’s design is that the waste disposers may easily be integrated into other kitchen manufacturer’s 

mounting assembly or furniture. Thereby, each workplace in a kithen or galley can be designed to its 

specific requirements regarding function, ergonomics and economy. To all this there is also the different 

series of water-saving processor technology for collection and storage of grinded food waste in a tank, as 

well as disposers that grinds food waste without any flushing water at all.

Summary of Contents for 500A-DRR-K EXCELLENT Series

Page 1: ...ALLATION IN SINK AND DISHWASHING LINE Product Description Installation Safety Operation Service USER MANUAL User manual in Original Doc ref 500A_DRR K_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail...

Page 2: ......

Page 3: ...User manual in Original Doc ref 500A_DRR K_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se...

Page 4: ...l other ships when alongside or within 500 m ofsuch platforms but only when the wastes have been passed through a comminuter or grinder Such comminuted or ground food wastes shall be capable of passin...

Page 5: ..._____________________________________ 18 6 1 4 Protective lid connected to interlock switch_______________________________ 19 6 2 Connection of flushing water__________________________________________...

Page 6: ...disposer_____________________________________________ 29 8 3 Trouble Shooting_______________________________________________________ 30 8 3 1 Disposer Reduces Speed Stops or does not Start___________...

Page 7: ...e at hand where the machine is being used It is not only the general safety instructions in this section that need to be considered but also the other special safety instructions given in this manual...

Page 8: ...safety regulations for these If they lack this knowledge they must receive the required training Installation Personnel responsible for the installation of the machine must have knowledge equivalent...

Page 9: ...lternative approach to handle food waste separation at source complying with modern demands and being economically affordable Our product assortment is unique Disperator can as the only manufacturer o...

Page 10: ...Food waste is fed down into the machine and with water ground into small particles for further transport in the sewer to a sealed and odorless special tank where the slurry and grease are separated fr...

Page 11: ...kitchens onshore as well as at sea The Excellent 500 Series disposers may be installed under sinks and washing lines into tabletops and working benches or as freestanding separate units Installation...

Page 12: ...500A_DRR K_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 12 44 3 2 Technical Specification c b 900 e d 65 Up to 350 a mi...

Page 13: ...ed before installation and use the following applies The machine should be stored in a dry and clean room where the relative humidity may not exceed 60 Recommended storage temperature of 20 C to 60 C...

Page 14: ...y Instruction laminated Operating Instruction laminated Electric documentation connection wiring diagram and component layout diagram 5 2 Food Waste Disposer Disposer with motor size and voltage accor...

Page 15: ...motor overload protector and control voltage according to the delivery note Complete solenoid valve G BSPP internal thread and coil with operating voltage according to the delivery note Line strainer...

Page 16: ...thout legs as standard The weight of disposer models 510 and 515 allows them in most cases to be hung vertically under the mounting assembly e g under a sink The standard delivery of these models ther...

Page 17: ...e height X mm between the flange of the mounting assembly and the floor floor plate Measure the height Y mm of the disposer without legs including the 3 mm rubber seal Lay down the disposer carefully...

Page 18: ...example if cutlery accidentally ends up in the disposer the motor torque can otherwise turn the disposer so that the drain pipe water trap is turned out of position and there is a risk of leakage If...

Page 19: ...ng 12x2 5 NBR 70 91310039 000 Pre assembled in item 3 5 2 O ring 19 2x3 91720025 000 6 2 Nut 91310040 000 7 1 Interlock switch 90390030 000 8 1 Cable gland 91800000 031 9 1 Lock coupling 91310024 001...

Page 20: ...e sink by slipping the axle through the holes made in step 1 of this instruction Put on the nuts 6 on the bushings and tighten them by hand 3 Make sure that the protective lid is centered above the di...

Page 21: ...cking coupling Lock the locking bolt with the locknut 16 8 Mark and drill two holes 9mm on the side of the sink where the interlock mechanism is to be mounted To do this mount the locking mechanism mo...

Page 22: ...DN15 To provide the correct amount of flushing water to the machine the incoming water pipe incl accessories and protection devices against suction cut off valves etc must have the same dimension as t...

Page 23: ...ecommended that a vacuum valve non return valve G BSPP be installed on top of the lyre shaped incoming water pipe according to the figure below The vacuum valve protects the water pipe against re suct...

Page 24: ...trap and all bends in the sewer pipe must be drawn without sharp bends or curves according to local standards The distance k in the figure below must be 100 120 mm for models 510 515 and 520 and 130 1...

Page 25: ...pecified on the machine s serial number plate 6 4 5 Cable Protection All electrical cables must be protected against damage by being securely fastened for example to kitchen furniture or wall bulkhead...

Page 26: ...n both directions by hand and make sure that no foreign object has been dropped into the grinding unit during installation 6 5 2 Checks during Start Up 6 5 3 Final Measures a Start the disposer and de...

Page 27: ...running even though the interlock protective cover above the machine inlet is open press the red stop button disconnect and lock the main electrical safety breaker on the wall bulkhead with a padlock...

Page 28: ...rms e g from clams oysters crabs etc must not be fed into the machine as it among other things causes drainpipe blockages Also larger amounts of eggshells must not be fed into the machine as it also c...

Page 29: ...e green button 1 the disposer and flushing water start Flush clean inlet and its protective lid 2 Press the red stop button 0 the disposer stops within 5 seconds 3 Use main electrical safety breaker p...

Page 30: ...closed Also make sure that the related interlock switch connects 9 Check wall fuses automatic breakers Change reset if needed 10 Reset motor overload protector by pressing in the red button 0 on the s...

Page 31: ...Service Instructions 9 1 Authorization 9 2 Exploded Views and Spare Parts List for the Disposer Disconnection and reconnection of the machine to incoming water sewer service and electricity may only...

Page 32: ...User manual in Original Doc ref 500A_DRR K_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 32 44...

Page 33: ...User manual in Original Doc ref 500A_DRR K_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 33 44...

Page 34: ...User manual in Original Doc ref 500A_DRR K_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 34 44...

Page 35: ...or housing assembly 26 1 and 2 P24 3 Adjustable disposer leg only for Model 520 530 550 and 575 29 P25 3 Screw for disposer leg 29 01 1 and 2 Not depicted parts P26 1 Special grease for seals and carr...

Page 36: ...al in Original Doc ref 500A_DRR K_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 36 44 P32 P33 P34 P35 P36 P37 P38 P39 P4...

Page 37: ...ol unit 4 Disconnect the water trap from the disposer outlet on the end shield P3 5 Use a trolley which lifting plate can be inserted under the disposer or alternatively a steady jack with lifting pla...

Page 38: ...der P10 by placing two crowbars opposite one another under the edge of the shredder supported by the side of the end shield P3 See photo below 13 Remove the V ring seal P8 and loosen the 4 fixing scre...

Page 39: ...must be replaced at each dismantling 18 In Service Package 2 a disassembly screw P31 for the carrier P2 is included Use this screw on top of the carrier and screw it down This will remove the carrier...

Page 40: ...26 8 To avoid damaging the seals P5 2pcs press each seal one at the time into position in the end shield using a tool for example a shaft end or other round bar see below photo that has the same outer...

Page 41: ...ed with torque 22 Nm and for models 530 550 and 575 the axle screw is tightened with torque 44 Nm 20 Apply a thin uninterrupted string of rubber sealing compound P27 in the seat of the end shield P3 i...

Page 42: ...ise with torque 9 5 Nm for models 510 515 and 520 and with 21 Nm for models 530 550 and 575 Continue the assembly of the disposer installed in cabinets from item 34 below 28 Turn the disposer upside d...

Page 43: ...led Be aware of the motor power supply cable so it does not get pinched and damaged 36 Make sure that the seal for the hood P17 is placed correctly before you move the disposer into position under the...

Page 44: ...personal Preventive maintenance medium Year 2 year 5 year 8 etc Preventive maintenance small according to above Replacement of rubber seals with Position No P14 and P17 Spare Part No 05 and 08 in sec...

Reviews: