DISCOVER DLP-GC2-12V Installation And Operation Manual Download Page 1

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INSTALLATION AND

OPERATION MANUAL

805-0027 REV A

PROFESSIONAL SERIES

BATTERY MODELS

DLP-GC2-12V

DLP-GC2-24V

DLP-GC2-36V

DLP-GC2-48V

Summary of Contents for DLP-GC2-12V

Page 1: ...1 INSTALLATION AND OPERATION MANUAL 805 0027 REV A PROFESSIONAL SERIES BATTERY MODELS DLP GC2 12V DLP GC2 24V DLP GC2 36V DLP GC2 48V...

Page 2: ...ON OFF Key 10 5 4 At A Glance LED 10 5 5 LYNK Port 10 5 6 Lifting Points 11 6 Theory of Operation 11 6 1 Ingress Protection IP67 11 6 2 Internal Heating 11 6 3 Battery Management System 11 6 4 LYNK N...

Page 3: ...ding to this structure Additional information concerning important procedures and features of the battery Read all the instructions before installation operation and maintenance Do not crush disassemb...

Page 4: ...handling procedures when handling the battery Failure to follow these instructions may result in injury Before using the battery read all instructions and cautionary markings on the unit and all appr...

Page 5: ...2 36V DLP GC2 48V Nominal Voltage 12 8 V 25 6 V 38 4 V 51 2 V Energy 1536 Wh 1536 Wh 1152 Wh 1536 Wh Capacity 1Hr 120 Ah 60 Ah 30 Ah 30 Ah Reserve Capacity 25A 288 minutes 144 minutes 72 minutes 72 mi...

Page 6: ...bient Ambient temperature and cell temperature may not be the same b The Battery Management System will not allow charging of the cells below 0 C When charge begins below 0 C the energy is diverted to...

Page 7: ...ification Protection Protection Mixed System Voltage Short Circuit Reverse Polarity Input Capacitance Overload Recovery Re Qualify after 120s After 10 failed attempts to qualify the battery will switc...

Page 8: ...ergy Usable Capacity Reserve Capacity at 25A 2 Batteries 360 A 240 A 120 A 3072 Wh 288 minutes 3 Batteries 540 A 360 A 180 A 4608 Wh 432 minutes 4 Batteries 720 A 480 A 240 A 6144 Wh 576 minutes Table...

Page 9: ...use or operation Do not lift the battery by the attached battery cable 5 FEATURES Item Description 1 Battery negative dual terminal 5 16 stud 5 16 insert 2 Battery positive dual terminal 5 16 stud 5 1...

Page 10: ...Failure to follow these instructions may result in death or serious injury Solid Green LED The main relay is ON Closed the battery is ready for operation Flashing Red LED The main relay is OFF Open t...

Page 11: ...ped with internal heating When the battery s internal temperature is below 0 C 32 F the charger s current will be directed to the heating element When the battery s internal temperature has reached 2...

Page 12: ...ature or current limits wait for the temperature or current to reach normal operating limits 6 3 2 Battery Management System Pre Charge System The battery is equipped with a Pre charge System that wil...

Page 13: ...rter chargers solar charger controllers mobile inverter chargers and industrial chargers 6 4 LYNK Network Communication CAN communication is used over the LYNK Network by multiple batteries to coordin...

Page 14: ...to the OFF position will release the battery from RPO Mode and switch the battery OFF PIN 1 ON OFF PIN 1 ON OFF POS Battery Terminal POS Battery Terminal Momentary Latching for RPO Figure 4 Remote ON...

Page 15: ...otective equipment 8 2 Location Install the battery in locations that meet the following requirements 1 Do not install in direct sunlight Avoid installing the battery in an area with high ambient temp...

Page 16: ...ion CAUTION FIRE HAZARD Undersized fuses and disconnects may become overloaded and potentially cause a fire Fuses and disconnects are required to open before the cable reaches its maximum current carr...

Page 17: ...pplied with battery Figure 5 CorrectTerminal Installation NOTICE Failure to torque up to specification may increase resistance and lower voltage leading to burnout of the terminals and voiding the war...

Page 18: ...tion 8 8 2 Network Installation for complete instructions 8 Set the battery to ON 9 Close circuit disconnect if open NOTICE Failure to torque up to specification may increase resistance and lower volt...

Page 19: ...atteries are installed in has a disconnect open the disconnect to isolate the batteries 2 Ensure that all batteries are set to OFF 3 Ensure the cable connections are clean and serviceable 4 Install an...

Page 20: ...T Connector of the last battery in the string to the LYNK device Refer to Section8 8 2 Network Installation for complete instructions 11 Energize the system by setting all the batteries to ON 12 Close...

Page 21: ...Network cables are slack and not in tension Isolate the LYNK Network Do not mix other networks with the LYNK Network NOTICE Mixing the LYNK Network with other networks may result in equipment malfunc...

Page 22: ...are confirmed as active for the LYNK Network LYNK Access Software can be used via a computer to confirm the number of batteries in the LYNK Network 9 OPERATION The BMS prevents battery operation outs...

Page 23: ...ays confirm the charging curve meets the battery s charging requirement 9 3 1 Closed Loop Charging Closed loop charging is a charging method whereby the battery communicates with a charger and control...

Page 24: ...itiate its internal heating Battery charging will not begin until the cell temperatures have reached 2 C 9 3 4 Charging with a Lead Acid Charger CAUTION FIREAND BURN HAZARD Do not perform an equalizat...

Page 25: ...NOTICE LiFePO4 batteries are so efficient the alternator may burn itself out over extended periods of output at or close to peak current 9 4 Charging Profile Standard open loop charging for the batter...

Page 26: ...to Table 2 1 DLP Electrical Specifications for charging parameters 9 4 3 Equalization Charge CAUTION FIREAND BURN HAZARD Do not perform an equalization charge on lithium batteries Failure to follow th...

Page 27: ...l Battery Installation Procedure 1 Ensure that the DC system is de energized and the battery charger and all loads are disconnected If the circuit of equipment that the battery is installed in has a d...

Page 28: ...d below 1 Month storage temperature 20 C to 45 C 4 F to 113 F 6 Month storage temperature 10 C to 30 C 14 F to 86 F NOTICE Leaving the battery connected to a load or power electronics during storage m...

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