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Dinex DiNLOG, User Manual

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Dinex DiNLOG User Manual Download Page 7

DinLOG – User Manual

Page | 7 

Rev 1.6 

Cable harness

 is a complete connection kit (wired and tested) that simplifies the system installation. Cable 

harness itself is modular which means it’s consisted of separate smaller cable harnesses for each system 
component.  

Power supply cable harness

 is used to connect LogBase 04 device to the EMS. Power supply 

and I/O are to be connected to corresponding outputs / supplies. Temperature sensor comes pre-attached. 
Harness can be further extended via black Deutsch connector. 

Black Deutsch connector is used to connect OnRoad Panelbox, NOx sensor or ConnectedLogger module. 

Figure 2.4.

 Power supply cable harness

 

OnRoad Panelbox  cable  harness

  is used to connect the  OnRoad  Panelbox  to  the  EMS. Gray 

Deutsch connector connects directly to Power supply cable harness. Other cable end is connected via RJ45 
connector.  

Figure 2.5.

 OnRoad Panelbox cable harness 

Battery connection fuse kit 

has all the necessary components to connect the system to the battery and 

acts as an overcurrent protection.

 

Figure 2.6. 

Battery connection fuse kit 

Summary of Contents for DiNLOG

Page 1: ...DiNLOG Emission Monitoring System EMS User s Manual Dinex net ...

Page 2: ...ion 1 0 05 April 2020 Original document 1 1 24 July 2021 Revision 1 1 1 2 15 February 2021 Telematics module added modular cable harness 1 3 10 September 2021 Revision 1 3 1 4 25 October 2021 Error 55 added 1 5 01 February 2022 Revision 1 5 1 6 07 March 2022 Standard system document update ...

Page 3: ...Temperature sensor 12 2 4 5 Cable harness 12 2 5 Initial setup 13 3 OPERATING THE SYSTEM 14 3 1 OnRoad Panelbox 14 3 1 1 Buttons 14 3 1 2 Operating modes 14 3 1 3 Logger configuration maintenance mode 15 4 ALARM CODES 19 5 MAINTENANCE 20 5 1 Temperature sensor maintenance 20 5 2 Pressure sensor connection kit maintenance 20 6 TROUBLESHOOTING 21 6 1 Symptoms and solutions 21 7 TECHNICAL SPECIFICATI...

Page 4: ... the user with a visual and audible alarm and save the event in the logger memory Alarms generated by an event together with the visual indications remain active until the source e g measured value returns to normal levels Audible notifications are switched off after the alarm is acknowledged by the user The driver can observe the system operation by checking if the exhaust system temperature is w...

Page 5: ...Base 04 1 pc 2 OnRoad Panelbox 1 pc 3 Pressure sensor connection kit optional 1 set 4 Temperature sensor connection kit 1 set 5 Cable harness 1 set 6 Battery connection fuse kit 1 set 7 DiNLOG Terminal connection interface optional 1 pc Table 2 1 The components contained inside the box Temperature sensor probe is included with the Cable harness ...

Page 6: ...face that is used to communicate with the logger unit Panelbox displays the online data alarms the user shows the system errors and can be used to parametrize the system It has 6 function keys and buzzer light notification Figure 2 2 OnRoad Panelbox Pressure sensor connection kit optional has all the necessary components to connect the pressure sensor with a filter It is consisted of a stainless s...

Page 7: ...omes pre attached Harness can be further extended via black Deutsch connector Black Deutsch connector is used to connect OnRoad Panelbox NOx sensor or ConnectedLogger module Figure 2 4 Power supply cable harness OnRoad Panelbox cable harness is used to connect the OnRoad Panelbox to the EMS Gray Deutsch connector connects directly to Power supply cable harness Other cable end is connected via RJ45...

Page 8: ...al is used to connect the system to the DiNLOG Terminal software running on a Windows PC This adapter has RJ 45 connector from one side and DB9 connector on the other side It is necessary to have a PCAN USB adapter for this purpose Figure 2 7 DiNLOG Terminal connection interface ...

Page 9: ...LOG User Manual Page 9 Rev 1 6 2 3 Schematic overview A schematic overview of the DiNLOG EMS system and its components is given in the figure below Figure 2 8 Schematic overview of the system installation ...

Page 10: ... device connector being located next to each other The connector plug on the logger connects to the cable harness and has a security lock to prevent unwanted disconnection To remove the connector from the plug press the black locking tab firmly and pull connector from the plug Figure 2 9 LogBase 04 front panel connections 2 4 1 1 Pinout LogBase 04 pinout is listed below Pin number Pin description ...

Page 11: ...heat sources e g nearby heated components To prevent build up of condensate connection should be made in the rising direction i e pointing upwards Minimum length between the filter and sensor should be 150 cm The stainless steel pipe should be inserted into the filter approx 3 cm deep and connected using the provided NPT fitting Important The stainless steel pipe should not be cut to length but wo...

Page 12: ...ERY PRIOR TO THE INSTALLATION When installing the cable harness make sure that all the system components sensors display devices as well as the power supply connections to the battery are made before connecting the LogBase 04 to its cable harness connector The red wire logger power supply of the cable harness should be connected to the battery connector using the fuse kit The red black wire igniti...

Page 13: ...power supply for more than 10 days the time date should be set again after the system is powered up Otherwise the data will not be logged correctly Default system settings are listed below Check to make sure whether they are appropriate for your system and if not adjust them accordingly Instructions on how to configure the system with the OnRoad Panelbox are available in the next chapter Parameter...

Page 14: ...s monitored values pressure temperature etc and informs the user with audible and visual alarms when the system or filter needs user or maintenance attention However if there is need to change one or more system parameters the maintenance mode of the OnRoad device can be used 3 1 2 1 Standard mode with menu overview In the standard operating mode buttons and are used to scroll through the menu sho...

Page 15: ...Setup menu system parameters Table 3 3 Maintenance mode menu Maintenance mode is scrolled through using the and buttons and each sub menu is accessed using the button Maintenance sub menus are described in the following section 3 1 3 Logger configuration maintenance mode 3 1 3 1 Temperature settings While in maintenance mode of the OnRoad device temperature settings can be accessed within the main...

Page 16: ... pressure returns to the normal value for period longer than 10 sec alarm will be deactivated To signal the low pressure alarm ERROR 35 code is shown on the screen 3 1 3 2 2 Upper pressure limit If the back pressure is higher than the value of upper pressure limit for period longer than 10 sec alarm will be activated If the back pressure returns to the normal value for period longer than 10 sec al...

Page 17: ...es per minute on the alternator generator Depending of the alternator it could output 4 8 pulses per revolution If you don t know the alternator frequency factor from alternator model you could calculate it To calculate alternator frequency factor you need to know the diameter of the crankshaft V belt pulley and the alternator V belt pulley and then calculate it using the following formula 𝒂𝒇𝒇 𝒅𝟏 ...

Page 18: ...ction the user can see some important data relating to the system itself i e hardware and software versions of both the LogBase 04 and the OnRoad Panelbox the installation date and the serial number of the logger Top left Panel software version Top right Logger software version Bottom left installation date Bottom right LogBase 04 serial number Installation date is automatically set LogBase 04 nee...

Page 19: ...r 33 Temperature unchanged 10 minutes after the ignition is switched on Solution make sure engine is running and temperature sensor probe is still correctly attached to the filter Error 34 Damaged temperature sensor probe T1 Solution replace the cable harness with the new one Error 35 Back pressure too low Serious error Solution filter cannot function anymore Error 36 Back pressure too high Soluti...

Page 20: ...ed from the filter and cleaned to remove oil grease and residue Afterwards the probe is to be reinserted as instructed in par 2 4 4 5 2 Pressure sensor connection kit maintenance MAINTENANCE PERIOD Once a year every 100 000 km ERROR 31 or 32 shown The pressure sensor connection kit must be inspected for damage disconnected from the filter and cleaned to remove oil grease and residue First loosen t...

Page 21: ...tions Pressure sensor issues check if engine is running check if the pressure sensor connection hose is damaged clogged or has the water residue inside sensor Temperature sensor issues check if engine is running check if temperature sensor is securely attached check if the temperature sensor is damaged bent broken etc check the temperature sensor connections RPM issues check if the engine is runni...

Page 22: ...ing Waterproof cast Plastic housing Connector 8 pin Molex 2x4 Dual Row Housing dimensions 130 x 87 5 x 36 mm incl tabs and connector Weight 230 g Environmental protection Up to IP68 Operating voltage 9 32 V Overvoltage protection 33 V Quiescent current 60 μA 12 V 110 μA 24V Operating current Up to 100mA ...

Page 23: ...age 23 Rev 1 6 7 2 OnRoad Panelbox TECHNICAL DATA Housing Plastic housing Connector RJ 45 Housing dimensions 106 x 65 x 35 mm Weight 100 g Environmental protection IP44 Operating voltage 9 32 V Overvoltage protection 33 V ...

Page 24: ...l 600 W Nr 2 4816 Sensor diameter 3 mm Probe length 40 mm Protection tube material diameter type leg length Stainless steel W Nr 1 4571 6 mm right angle bent laser marked logo 80 mm Protection spring Stainless steel tension spring Heat shrink tube shrink 20 mm under tension spring Connection cable 5000 mm flexible silicone thermocouple cable 2 x 0 5 mm Teflon insulated wires Protection water and o...

Page 25: ...nual Page 25 Rev 1 6 7 4 Pressure sensor TECHNICAL DATA Version internal mounted sensor Relative pressure range 0 600 mbar Relative pressure max 3 bar Output voltage 0 5 4 5 V Input voltage 4 5 5 5 V Protection IP 65 ...

Page 26: ...ble harness TECHNICAL DATA Material FLRY B wires insulated with corrugated protection hose Operating temperature from 40 C to 105 C Protection good resistance to ozone aging acids and friction Flammability Self extinguishing within 30 seconds ...

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