Dillon GTS-1000 Operator'S Manual Download | Manualshive

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GTS-1000 Digital Control

Motorized Test Stand

Operator’s Manual

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Summary of Contents for GTS-1000

Page 1: ...GTS 1000 Digital Control Motorized Test Stand Operator s Manual ...

Page 2: ...to power 7 Selecting units of measure for speed 7 Alignment 7 Mounting the force gauge 8 Getting Familiar with the GTS 1000 Testing Capabilities 9 Working area 9 Column 9 Crosshead 10 Connectors 10 Operation 10 Front console 10 Emergency stop button 12 Travel limits 12 Power switch 13 Accessories 13 Performing a Test 14 Troubleshooting 15 Specifications 16 2 3 07 Rev B ...

Page 3: ...ed by a Dillon force gauge grips and accessories it constitutes a key component in force measurement systems to accurately test a wide range of products This tester may be used for tensile and compression tests of many types e g break peel flexural top load and many more The digital controls make testing speed more accurate and the stand more intuitive to operate The crosshead features he Dillon G...

Page 4: ...onnel RISK OF ELECTRICAL SHOCK Do not allow fluid to run into the T slots This can reach the electrical circuitry Tests with potential for running fluids should have a larger plate secured to the T slot work surface Always unplug the stand immediately if fluid runs into the T slot and do not reconnect until all fluid is cleaned Verify Input Power Source BEFORE operation The GTS 1000 may operate wi...

Page 5: ...nment Be sure to align any lower fixture location in line with the attached force gauge stem The force must be applied in line for tests to be accurate and to avoid gauge damage Understand all aspects of testing equipment operation before operating See users manual or contact your Dillon dealer with any questions 5 ...

Page 6: ...key for tension plate hardware Two screws to mount gauge If any damage is discovered do not go any further with installation and do not connect the unit to a power supply under any circumstances We recommend you keep all packaging for future shipping requirements Setting up for your supply voltage The GTS 1000 Power Module has two settings 110 120 VAC 220 240 VAC The GTS 1000 requires a stable reg...

Page 7: ...cks Selecting units of measure for speed The GTS 1000 displays speed in inches per minute or millimeters per minute as shown by the LED annunciator To toggle the units press and speed keys simultaneously Although easily changed this parameter is generally set only once by most users Alignment Proper alignment is important for testing accuracy and to prevent damage to the stand gauge and fixtures 1...

Page 8: ...er force gauge will be mounted discuss mounting with your Dillon dealer A with the tester columns Use included screws to secure If CAUTION When using a force than a Dillon GS or gauge other GTX it is the installer s responsibility to ensure 1 strength of all connections and insure hardware mounting depth falls within gauge manufacturer requirements and 2 load cell stem columns within is centered o...

Page 9: ...slots This can produce an electrocution hazard Always unplug the stand immediately if fluid runs into the T slot and do not reconnect until all fluid is dried The GTS 1000 includes a handy tension base plate for in line tension grips as well To remove or install remove one cover plate side screw and loosen the other Rotate cover 90 degrees Slide tension plate with T nuts loosely attached in or out...

Page 10: ...rs are on the rear of the stand Position Use Top n c No connection Factory and dealer use only Middle GTX Connect to a Dillon GTX force gauge for stand reverse stop control on sample break or compression overload Bottom PC Sends the GTX serial information to a computer when the stand reverse stop cable above is used The PC port eliminates Y cables or expansion boxes required by other brands OPERAT...

Page 11: ...ts The Dillon GTX force gauge offers increased stand control In Manual mode the GTX can stop the stand upon sample break detection In Auto reverse it can reverse the stand upon sample break detection The GTX also interrupts downward travel when gauge capacity is exceeded to reduce potential for overload See accessories for the GTX stand reverse cable CAUTION The overload detection within the GTX i...

Page 12: ...rgency stop button Emergency stop button The GTS 1000 Series features an emergency stop button conveniently located at the top of the console This can be used as a panic switch whenever conditions are becoming a concern Engaging the emergency stop is also a good precaution to avoid inadvertent crosshead movement when the stand is unattended When emergency stop button is depressed motor control is ...

Page 13: ...e power entry module at the rear of the stand When turning the machine OFF it may take about 15 seconds for the speed indicator display to extinguish while the internal capacitor self discharges Do not turn power back on until the front panel lights have extinguished NOTICE The console lights require about 15 seconds to completely discharge when the power is turned OFF ACCESSORIES Force gauges man...

Page 14: ...ent test starting point k Note the starting crosshead measurement on the ruler l Adjust test speed m Check manual or auto reverse mode n Start test with or Ø key o Note crosshead measurement at point of interest p Save print Q Graph report or send peak gauge reading to Q Data q Crosshead Return for new sample start again at step f Some steps are optional depending upon test type and the informatio...

Page 15: ...e units of speed Stand does not reverse at limit Manual mode selected Change mode to auto reverse No reverse upon sample break with GTX Prior test peaks not cleared Press RESET on the GTX prior to starting each test GTX configuration Set break detect and verify peak reading is larger Gauge not in alignment with fixture Alignment adjustments See Alignment section of manual Grinding noise Non smooth...

Page 16: ...consumption 150 watts maximum Stand weight 54 lb 25kg Travel range 18 7in 475 mm Maximum headroom 22 8 in 580 mm Working area 10 2 x 10 2 in 255 x 255 mm Tension plate Three 10 32 UNF holes Speed range 0 2 40 0 in min 5 1000 mm min Speed display Digital LED Direction of travel indicated on stand Yes Operating modes Manual and auto reverse Reverse on sample break Yes with GTX and cable Reverse on c...

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