Digga PDD-PD50 Service & Repair Manual Download

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AUGER DRIVES

PDD - PD50

SERVICE & REPAIR MANUAL

PM-000100-D

Summary of Contents for PDD-PD50

Page 1: ...1 AUGER DRIVES PDD PD50 SERVICE REPAIR MANUAL PM 000100 D...

Page 2: ...ug 2013 0 25 PDD Pre Aug 2013 PD5 0 550 PD6 PD12 1 45 PD15 PD22 2 85 PD25 PD50 4 8 PREMIUM DRIVE UNIT RANGE PDD PD50 DRIVE UNITS Use quality extreme pressure gear oil EP ISO 320 GRADE MINERAL OIL NOTE...

Page 3: ...PD8HF PD10HF PD12 EXPLODED VIEW DRAWING 28 PD15 PD18 PD22 EXPLODED VIEW DRAWING PRE APRIL 2011 31 PD15 PD18 PD22 EXPLODED VIEW DRAWING POST APRIL 2011 34 PD25 PD30 PD40 PD50 EXPLODED VIEW DRAWING 37 D...

Page 4: ...lift outer ring gear sun gear and gear set from the output housing 5 Most of the larger PD units will have a seal protector or carrier remove this before moving to step 6 6 On PDD PD5 straighten lock...

Page 5: ...aged the complete bearing assembly will need replacing 2 Remove inner and outer bearing races from output housing with the appropriate tool 3 Clean all foreign material from oil plug located on bottom...

Page 6: ...ier 3 Remove bottom plate 4 Check primary planet shafts top and bottom plates centre thrust washer needle rollers and gears for any abnormal wear 5 Replace any worn items 6 Assembly Fit centre thrust...

Page 7: ...7 PRIMARY AND SECONDARY PLANETARY COMBINATION SUBASSEMBLY SECONDARY PLANETARY SUBASSEMBLY SUIT PD15 PD22 ONLY PRE APRIL 2011 SUIT PD25 50 SUIT PD15 22 POST APRIL 2011...

Page 8: ...ock nut with chamfer facing downward and tension PDD PD5 nut tension 125ft lbs approx PD6 PD12 nut tension 180ft lbs approx PD15 PD22 nut tension 1000ft lbs approx PD25 PD50 nut tension 1200ft lbs app...

Page 9: ...oints prior to Disassembly Procedure Line up scribe marks so that orientation of motor mount holes and oil plug are back to their original positions and refit motor 18 On PDD PDX3 refit hood install b...

Page 10: ...ater This is not the correct reading To ensure an accurate reading the force direction must be held at 90 degrees As shown Reading is to be taken from the inner bolt pattern FORCE in Kg This is the fo...

Page 11: ...11 PDD POST AUGUST 2013 6 2 1 5 1 8 4 9 7 3 15 10 11 12 16 13 14...

Page 12: ...HAFT 5 1 GB 003126 OUTPUT HOUSING 6 1 MO 000029 EATON 2K BELL MOTOR SUIT PDD POST AUGUST 2013 ONLY 7 2 PP 000004 PRESSURE PLUG 8 1 SE 000002 SEAL 9 1 SE 000012 O RING 10 1 PI 000014 PIN 11 1 PI 000032...

Page 13: ...00092 DECAL NEW GENERATION DIGGA PD 47MM 1 DE 000111 DECAL NEW GENERATION X 20MM 1 DE 000112 DECAL NEW GENERATION D 20MM 1 DE 000113 DECAL NEW GENERATION 2 20MM 1 DE 000114 DECAL NEW GENERATION 3 20MM...

Page 14: ...14 PM 000100 D PDD PD50 Service and Repair Manual October 2017 PDD PRE AUGUST 2013 PDX PDX2 PDX3 7 12 2 12 8 6 9 3 1 5 1 5 11 10 13 19 15 17 18 16 14...

Page 15: ...DD ONLY 8 1 MO 000012 EATON 2K BELL MOTOR SUIT PDX ONLY 8 1 MO 000017 EATON 2K BELL MOTOR SUIT PDX2 ONLY 8 1 MO 000018 EATON 2K BELL MOTOR SUIT PDX3 ONLY 1 MC 000006 MOTOR SEAL KIT 9 1 PP 000001 PRESS...

Page 16: ...GENERATION WARNING 1 DE 000092 DECAL NEW GENERATION DIGGA PD 47MM 1 DE 000111 DECAL NEW GENERATION X 20MM 1 DE 000112 DECAL NEW GENERATION D 20MM 1 DE 000113 DECAL NEW GENERATION 2 20MM 1 DE 000114 DE...

Page 17: ...17 2 4 10 3 9 13 13 6 11 1 12 8 1 7 5 PD3 PD4 PD5 19 15 16 20 18 14 17 3...

Page 18: ...GB 000163 SHAFT 1 GB 000237 SHAFT 1 GB 000241 SHAFT 1 GB 000242 SHAFT 9 1 GB 001329 GEARSET SUIT PD3 PD4 1 GB 001330 GEARSET SUIT PD5 10 1 MO 000022 MOTOR HYD 2K BELL MOTOR SUIT PD3 1 MO 000029 MOTOR...

Page 19: ...TION 1 DE 000089 DECAL NEW GENERATION WEARING 1 DE 000091 DECAL NEW GENERATION DIGGA PD 75MM 1 DE 000103 DECAL NEW GENERATION 5 35MM 1 DE 000108 DECAL NEW GENERATION NEW GENERATION 255MM WIDTH 1 DE 00...

Page 20: ...20 PM 000100 D PDD PD50 Service and Repair Manual October 2017 PD6 PD7 12 3 15 10 16 6 16 11 9 4 1 1 13 8 14 2 5 3 15 10 16 6 16 11 9 4 1 1 13 8 7 14 2 5 20 22 17 21 23 19 18 20 22 17 21 23 19 18...

Page 21: ...OTOR 11 1 GB 001331 GEARSET SUITS PD6 1 GB 001449 GEARSET SUITS PD7 12 1 MO 000022 MOTOR HYD 2K BELL MOTOR SUITS PD6 1 MO 000029 MOTOR HYD 2K BELL MOTOR SUITS PD7 1 MC 000006 MOTOR SEAL KIT 13 1 PP 00...

Page 22: ...ON CAUTION 1 DE 000089 DECAL NEW GENERATION WARNING 1 DE 000091 DECAL NEW GENERATION DIGGA PD 75MM 1 DE 000104 DECAL NEW GENERATION 6 35MM 1 DE 000105 DECAL NEW GENERATION 7 35MM 1 DE 000108 DECAL NEW...

Page 23: ...23 PD4HF PD6HF 16 7 16 9 6 5 1 11 14 1 15 10 3 2 13 16 7 16 9 6 5 1 11 14 1 15 8 12 4 10 3 13 17 18 19 20 21 22 23 24...

Page 24: ...PD4HF 1 MO 000553 MOTOR HYD PD6HF 14 1 PP 000001 PRESSURE PLUG 15 1 SE 000006 SEAL 16 2 SE 000013 O RIN 17 1 DE 000063 SERIAL TAG GEARBOXES 18 8 FA 000014 BOLT HEX 19 2 FA 000194 RIVET 20 1 GB 002829...

Page 25: ...25 PD8 PD10 3 15 4 11 18 17 8 17 12 10 7 6 1 13 16 2 1 9 19 3 4 11 18 17 8 17 12 10 7 6 1 13 16 2 1 9 14 5 19 11 26 25 22 23 21 20...

Page 26: ...CK 8 1 GB 000008 RING GEAR ALL RATIOS 9 1 GB 000484 SHAFT 1 GB 000487 SHAFT 1 GB 002569 SHAFT 10 1 GB 000611 SPACER SUIT NO CIRCLIP 11 1 GB 001305 INPUT HOUSING 12 1 GB 001331 GEARSET SUIT PD8 1 GB 00...

Page 27: ...N 26 1 PI 000032 LYNCH PIN B7 QTY PART NUMBER DESCRIPTION 1 DE 000088 DECAL NEW GENERATION CAUTION 1 DE 000089 DECAL NEW GENERATION WARNING 1 DE 000091 DECAL NEW GENERATION DIGGA PD 75MM 1 DE 000099 D...

Page 28: ...28 PM 000100 D PDD PD50 Service and Repair Manual October 2017 PD8HF PD10HF PD12 16 7 16 10 6 5 1 11 14 3 1 15 9 2 13 16 7 16 10 6 5 1 11 14 3 1 15 8 12 4 9 13 26 27 28 22 24 23 17 19 18 20 21...

Page 29: ...487 SHAFT S4 9 1 GB 001498 GEARSET S4 PD8HF 1 GB 000546 GEARSET S4 PD10HF 1 GB 001498 GEARSET S4 PD12 10 1 GB 000611 SPACER S4 SUIT NO CIRCLIP 11 1 GB 001754 OUTPUT HOUSING S4 12 1 GB 001776 SEAL PROT...

Page 30: ...FA 000093 NUT NYLOC PD12 QTY PART NUMBER DESCRIPTION 1 DE 000088 DECAL NEW GENERATION CAUTION 1 DE 000089 DECAL NEW GENERATION WARNING 1 DE 000091 DECAL NEW GENERATION DIGGA PD 75MM 1 DE 000099 DECAL...

Page 31: ...31 PD15 PD18 PD22 PRE APRIL 2011 7 1 15 4 11 1 8 6 13 9 12 10 18 19 3 14 17 17 2 5 16 7 1 15 4 11 1 8 6 13 9 12 10 18 19 17 17 26 21 20 25 24 27 22 23...

Page 32: ...B 002145 SHAFT 8 1 GB 001699 LOCKNUT S6 8 WITH BUILT IN SPACER 9 1 GB 001876 RING GEAR S5 DUAL STAGE 10 1 GB 001888 INPUT HOUSING 11 1 GB 002106 OUTPUT HOUSING 12 1 GB 002110 GEARSET S5 6K DIRECT DRIV...

Page 33: ...K 6K DUAL RELIEF VALVE ASSEMBLY WITH BANJO BOLTS QTY PART NUMBER DESCRIPTION 1 DE 000088 DECAL NEW GENERATION CAUTION 1 DE 000089 DECAL NEW GENERATION WARNING 1 DE 000091 DECAL NEW GENERATION DIGGA PD...

Page 34: ...34 PM 000100 D PDD PD50 Service and Repair Manual October 2017 9 13 22 19 14 15 2 7 20 5 12 11 10 1 4 1 6 18 3 17 16 21 8 24 23 30 29 28 27 26 28 PD15 PD18 PD22 POST APRIL 2011...

Page 35: ...1875 RING GEAR S3 ALL RATIOS 10 1 GB 002106 OUTPUT HOUSING S5 CAST VERSION 100 DIA SHAFT 11 1 GB 002112 SPACER S5 13mm 12 1 GB 002786 RING GEAR S5 SINGLE STAGE 13 1 GB 002787 INTERIM HOUSING S3 4 S5 1...

Page 36: ...000106 DECAL NEW GENERATION 8 35MM 1 DE 000108 DECAL NEW GENERATION NEW GENERATION 255MM WIDTH PD15 PD18 PD22 PARTS DECALS ITEM QTY PART NUMBER DESCRIPTION 23 2 FA 000093 NUT NYLOC 3 8 UNC GR5 ZP 24...

Page 37: ...37 PD25 PD30 PD40 PD50 20 5 25 3 16 23 1 21 9 11 7 23 10 13 21 8 2 17 6 13 18 15 14 22 16 23 1 21 9 11 7 23 10 13 21 8 2 17 6 2 24 13 18 15 14 22 19 12 4 28 27 31 30 29 26...

Page 38: ...1418 OUTPUT SHAFT 1 GB 001429 OUTPUT SHAFT 1 GB 001429 OUTPUT SHAFT 1 GB 001429 OUTPUT SHAFT 13 2 GB 001469 O RING 14 2 GB 001678 KEY LOCK 15 1 GB 001697 LOCKNUT S9 5 WITH BUILT IN SPACER 16 1 GB 0017...

Page 39: ...NEW GENERATION 5 60MM 1 DE 000117 DECAL NEW GENERATION 0 60MM 1 DE 000118 DECAL NEW GENERATION NEW GENERATION 380MM WIDTH 1 MC 000010 REAR SEAL KIT 21 2 PP 000001 PRESSURE PLUG 22 1 PP 000003 PRESSUR...

Page 40: ...afety sign exposing the adhesive surface 4 Apply the safety sign to the position shown in the diagram above and smooth out any bubbles INSTRUCTIONS Keep all safety signs clean and legible Replace all...

Page 41: ...fety sign to the position shown in the diagram above and smooth out any bubbles INSTRUCTIONS Keep all safety signs clean and legible Replace all missing illegible or damaged safety signs Replacement p...

Page 42: ...the adhesive surface 4 Apply the safety sign to the position shown in the diagram above and smooth out any bubbles INSTRUCTIONS Keep all safety signs clean and legible Replace all missing illegible or...

Page 43: ...ders however the Aft Dampener must be removed from the frame The Hood Cylinders are field serviceable The Aft Dampener is partially field serviceable REMOVAL OF HOOD CYLINDERS 1 Using a suitable lifti...

Page 44: ...ain all the oil NOTE If your unit is leaking oil after you have performed the daily checks consult your local authorised service agent PREMIUM DRIVE UNIT RANGE PDD PD50 DRIVE UNITS Use quality extreme...

Page 45: ...e gear set ring gear 4 Push locking tabs down using a screwdriver 5 Remove lock nut using a chisel and hammer 6 Remove tab washer 7 Push shaft out in the direction indicated by the arrow CHANGING THE...

Page 46: ...t seal in it s position ensuring it is level 12 Place a flat metal sheet on top of the seal and tap with a hammer so that the seal sets evenly 13 Ensure the seal is flush with the housing 14 Apply gre...

Page 47: ...nding the previously used tabs into the nut s recess 19 Replace the gear set 20 Replace the ring gear Use a screw to help guide it into place 21 Add oil allowing time fot it to settle to the bottom 22...

Page 48: ...ATTACHMENT IS READY TO USE REMOVAL OF AFT DAMPENER 1 Using a suitable lifting device lift the entire attachment and place the drive unit in a stable and secure stand 2 Remove the cradle or frame assem...

Page 49: ...se 3 If reusing an Aft Dampener that requires recharging it must be done before installing back in frame Remove grease gun and grease nipple Installation is the reversal of removal procedure NYLON BUS...

Page 50: ...ir Manual October 2017 PD3 PD4 SCS TYPE 2 SUIT SLIDE CRADLE SC 000061 SC 000061 FA 000401 SC 000143 FA 000108 PI 000042 SC 000078 FA 000108 FA 000073 PI 000014 PI 000032 FA 000401 FA 000401 FA 000108...

Page 51: ...42 FA 000108 PI 000043 FA 000187 HI 000092 PI 000043 FA 000108 FA 000092 PI 000014 PI 000032 FA 000401 FA 000401 SC 000061 FA 000092 FA 000108 PI 000043 HI 000092 FA 000187 PI 000043 FA 000108 SC 0000...

Page 52: ...PM 000100 D PDD PD50 Service and Repair Manual October 2017 PD3 PD4 SCS HO 000202 SC 000050 PI 000032 FA 000142 HA 000003 PI 000014 PI 000014 HC 000034 FA 000142 HA 000003 HO 000202 SC 000050 PI 0000...

Page 53: ...TUBE HYD 1 4 HOOD CYL SUIT SCS TYPE 2 4 2 HA 000003 NIPPLE 1 HI 000092 HITCH PLATE 1 HO 000202 HOOD PD1 PD2 PD3 PD4 PD5 PD6 1 PI 000014 PIN 2 PI 000032 PIN LYNCH PIN 1 PI 000042 PIN TEAR DROP PIN 2 PI...

Page 54: ...ir Manual October 2017 PD5 PD7 SCS TYPE 2 SUIT SLIDE CRADLE SC 000061 SC 000061 FA 000401 SC 000143 FA 000108 PI 000042 SC 000078 FA 000108 FA 000073 PI 000014 PI 000032 FA 000401 FA 000401 FA 000108...

Page 55: ...00061 SC 000078 FA 000401 SC 000143 FA 000108 PI 000042 FA 000108 PI 000043 FA 000187 HI 000092 PI 000043 FA 000108 FA 000092 PI 000014 PI 000032 FA 000401 FA 000401 SC 000061 PD5 PD7 SCS TYPE 2X SUIT...

Page 56: ...56 PM 000100 D PDD PD50 Service and Repair Manual October 2017 PD5 PD7 SCS HO 000396 PI 000032 SC 000050 FA 000142 HA 000003 PI 000014...

Page 57: ...4 HOOD CYL 2 HA 000003 NIPPLE 1 HI 000092 HITCH PLATE 1 HO 000396 HOOD PREMIUM DRIVE 1 PI 000014 PIN 2 PI 000032 PIN LYNCH PIN 1 PI 000042 PIN TEAR DROP PIN 2 PI 000043 PIN TEAR DROP PIN 2 SC 000050 H...

Page 58: ...I 000042 HO 000060 PI 000028 SC 000146 HC 000034 HC 000003 FA 000142 PI 000032 SC 000061 061 FA 000401 SC 000143 FA 000108 PI 000042 SC 000078 FA 000108 FA 000073 PI 000014 PI 000032 000401 000401 FA...

Page 59: ...00034 TUBE HYD 1 4 HOOD CYL 2 HA 000003 NIPPLE 1 HI 000174 HITCH PLATE WIDE VERSION 1 HO 000060 HOOD PREMIUM DRIVES 8 10 2 PI 000028 PIN HOOD PIN 2 PI 000032 PIN LYNCH PIN 1 PI 000042 PIN TEAR DROP PI...

Page 60: ...0401 PI 000042 HO 000410 PI 000028 SC 000146 HC 000034 HC 000003 FA 000142 PI 000032 SC 000061 061 FA 000401 SC 000143 FA 000108 PI 000042 SC 000078 FA 000108 FA 000073 PI 000014 PI 000032 000401 0004...

Page 61: ...HC 000034 TUBE HYD 1 4 HOOD CYL 2 HA 000003 NIPPLE 1 HI 000174 HITCH PLATE 1 HO 000410 HOOD 2 PI 000028 PIN HOOD PIN 2 PI 000032 PIN LYNCH PIN B7 1 PI 000042 PIN TEAR DROP PIN 2 PI 000043 PIN TEAR DR...

Page 62: ...SC 000280 PI 000048 FA 000166 FA 000092 PI 000045 FA 000009 SC 000104 HI 000175 SC 000133 SC 000280 SC 000061 FA 000401 SC 000143 FA 000108 PI 000042 SC 000078 0014 00032 FA 000142 HC 000502 HA 00012...

Page 63: ...X 12 FA 000465 SCREW SOCKET HD CAP 2 HA 000121 90 DEG ELBOW 1 HC 000502 TUBE ASSY HOOD CYL 1 HI 000175 HITCH PLATE 2 HO 000041 BUSH 1 HO 000045 HOOD ADPTR RING 1 HO 000194 HOOD PREMIUM DRIVE 1 PI 0000...

Page 64: ...33 FA 000097 SC 000280 PI 000048 FA 000166 FA 000092 PI 000045 FA 000009 SC 000104 HI 000175 SC 000133 SC 000280 SC 000061 FA 000401 SC 000143 FA 000108 PI 000042 SC 000078 0014 00032 SC 000169 SP 000...

Page 65: ...OLT HEX 12 FA 000445 SCREW SOCKET HD CAP 2 HA 000121 90 DEG ELBOW 1 HC 000502 TUBE ASSY HOOD CYL 1 HI 000175 HITCH PLATE 2 HO 000041 BUSH 1 HO 000470 HOOD PREMIUM DRIVES 1 PI 000036 PIN 2 PI 000045 PI...

Page 66: ...33 FA 000097 SC 000280 PI 000048 FA 000166 FA 000092 PI 000045 FA 000009 SC 000104 HI 000175 SC 000133 SC 000280 SC 000061 FA 000401 SC 000143 FA 000108 PI 000042 SC 000078 0014 00032 SC 000169 SP 000...

Page 67: ...0202 BOLT HEX 12 FA 000444 BOLT HEX 2 HA 000121 90 DEG ELBOW 1 HC 000502 TUBE ASSY HOOD CYL 1 HI 000175 HITCH PLATE 2 HO 000041 BUSH 1 HO 000194 HOOD 1 PI 000036 PIN 2 PI 000045 PIN 2 PI 000048 PIN TE...

Page 68: ...563 875 7915 WEB www diggausa com EMAIL info diggausa com DIGGA EUROPE Unit 6 Smitham Bridge Road Hungerford Trading Estate Hungerford Berkshire RG17 0QU England United Kingdom PH 44 0 1488 688 550 WE...

Page 69: ...69 Australian Designed and Manufactured PM 000100 D...

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