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Digga Magnum II Series, Operator And Parts Manual

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Digga Magnum II Series Operator And Parts Manual Download Page 13

13

NO STEP 

PART #4167

STAND CLEAR 

PART #40161

SERIES II

PART #41192

MANUAL STORAGE INSIDE 

PART #41059

MULCHER LOGO 

PART #41020

GREASE EVERY 200 HOURS

PART #41166

CHECK OIL LEVEL 

PART #4132

NOTE: 

Contact your local dealer for model number and logo decals.

DIGGA LOGO

SERIAL TAG

PART #DE000063

DECALS

PM-000102-A  OCTOBER 2017

12

Summary of Contents for Magnum II Series

Page 1: ...OPERATOR S AND PARTS MANUAL MAGNUM MULCHER SERIES II FOR SKID STEER AND EXCAVATOR SERIAL NUMBER MODEL NUMBER PM 000102 A...

Page 2: ......

Page 3: ...BY STANDERS AND LIVESTOCK BEFORE OPERATING THE MULCHER IS CAPABLE OF PRODUCING LARGE AMOUNTS OF FLYING DEBRIS IN ALL DIRECTIONS WARNING BEFORE LEAVING THE OPERATOR S SEAT LOWER THE LIFT ARMS AGAINST...

Page 4: ...Tie Down Points 26 Transporting 26 MAINTENANCE AND SERVICE Maintenance Schedule 27 Lubrication Specifications 28 Replacing Teeth 29 Drive Belt Tensioning and or Removal 29 Sprocket Removal and Install...

Page 5: ...rimary responsibility for safety with this equipment falls to the operator Make sure the equipment is operated only by trained individuals that have read and understand this manual If there is any por...

Page 6: ...d the prime mover thoroughly before beginning installation operation or maintenance FOLLOW ALL SAFETY INSTRUCTIONS IN THIS MANUAL AND THE PRIME MOVER S MANUAL S READ AND UNDERSTAND ALL SAFETY STATEMEN...

Page 7: ...or death Hydraulic leaks under pressure may not be visible Before connecting or disconnecting hydraulic hoses read your prime mover s operator s manual for detailed instructions on connecting and disc...

Page 8: ...re they are in good condition for the task required Wear the protective equipment specified by the tool manufacturer SAFELY OPERATE EQUIPMENT Do not operate equipment until you are completely trained...

Page 9: ...lastic etc Follow all federal state and local regulations for recycling and disposal of the fluid andcomponents OPERATING THE MULCHER Block off work area from bystanders livestock etc Flying debris ca...

Page 10: ...spilled fuel Secure cap tightly when done MAINTAINING THE MULCHER Before performing maintenance disengage auxiliary hydraulics lower the attachment to the ground turn off the engine remove the key an...

Page 11: ...591 40719 40591 MODEL NUMBER 41059 40591 4167 40151 41020 40161 41200 40591 4167 4167 40151 40591 40719 41200 40719 40719 40591 41087 41059 40949 41204 40307 SERIAL TAG LOCATION 4132 LOGO 41020 IMPORT...

Page 12: ...H PRESSURE FLUID PART 40151 DANGER ROTATING DRUM PART 40591 DANGER STAND CLEAR PART 4105 WARNING GUARDS PART 40949 CLEAN DEBRIS 40 HOURS PART 41087 DANGER GUARD MISSING PART 40307 NOTICE MOTOR FAILURE...

Page 13: ...41192 MANUAL STORAGE INSIDE PART 41059 MULCHER LOGO PART 41020 GREASE EVERY 200 HOURS PART 41166 CHECK OIL LEVEL PART 4132 NOTE Contact your local dealer for model number and logo decals DIGGA LOGO S...

Page 14: ...teer loader mulchers 66 CC on the combination and excavator mulchers and 76 CC on the forestry mulchers NOTICE Insufficient RPM below 1800 will greatly reduce the productivity of your unit while over...

Page 15: ...83 58 30 22 61 170 33 66 30 18 03 62 80 20 07 59 60 21 84 LPM DISPLACEMENT CC SCREW M12X100 DIMENSION X mm DISPLACEMENT CC SCREW M12X100 DIMENSION X mm DISPLACEMENT CC SCREW M12X100 DIMENSION X mm 13...

Page 16: ...0 99 61 40 32 51 58 30 33 78 170 33 66 30 30 23 62 80 31 75 59 60 33 27 174 11 67 70 29 46 64 20 31 24 60 90 32 77 177 90 69 20 28 96 65 60 30 48 62 30 32 00 181 68 70 70 28 19 66 90 29 97 63 60 31 50...

Page 17: ...r mounting to excavator mounting A special 60 mulcher is designed for a universal skid steer hitch forestry vehicle When installing a hydraulic 3 line mulcher onto your prime mover a control box assem...

Page 18: ...E MULCHER IS SECURELY LATCHED TO THE ATTACHMENT MECHANISM OF YOUR UNIT FAILURE TO DO SO COULD RESULT IN SEPARATION OF THE ATTACHMENT FROM THEUNIT CLEAR THE AREA OF ALL BYSTANDERS DURING INSTALLATION I...

Page 19: ...eroute hoses before operating Route hoses in such a fashion to prevent pinching or chafing WARNING TO AVOID SERIOUS PERSONAL INJURY MAKE SURE THE MULCHER IS SECURELY LATCHED TO THE ATTACHMENT MECHANIS...

Page 20: ...ox 15754 or pigtail adaptor going to in cab electrical outlet 4 Remove the push over bar 5 Adjust motor displacement for correct rotor RPM See Set Upinstructions TO CHANGE FROM EXCAVATOR MOUNTING TO S...

Page 21: ...ng to prevent over pressurization of the motor case causing severe hydraulic system damage which is not covered by warranty OPERATION INTENDED USE This unit was designed to mulch brush and small trees...

Page 22: ...for an extended amount of time Running the mulcher at maximum pressure levels can shorten the life of the hydraulic components Operating the unit slightly below maximum pressure will create less heat...

Page 23: ...to follow this shut down and restart procedure will cause severe damage to the hydraulic system of the attachment and void all warranties Care must be taken when shutting the high flow switch to the...

Page 24: ...Excavator When clearing brush start at the top and using a sweeping action swing the unit back and forth through the brush while lowering at a pace that will not decrease the rotor rpm Once you are c...

Page 25: ...n overhung load adapter See Maintenance instructions NOTE Additional precautions for long term storage would be to touch up all unpainted surfaces with paint to prevent rust REMOVAL FROM STORAGE Wash...

Page 26: ...as recommended Check unit stability before transporting WARNING VERIFY THAT ALL TIE DOWN ACCESSORIES CHAINS SLINGS ROPES SHACKLES AND ETC ARE CAPABLE OF MAINTAINING ATTACHMENT STABILITY DURING TRANSPO...

Page 27: ...elds Repair as required Clean rotor of any accumulated debris and dirt Clean internal mulcher compartments including drive belt housing area Check drive belt tension Check oil level in overhung load a...

Page 28: ...g compartment along with a grease relief vent plug The left bearing lubrication fitting is located on the bearing housing along with a grease relief vent plug Normal pressure build up during operation...

Page 29: ...that is higher in the center towards the bolt head NOTICE Failure to start both bolts into the tooth first before tightening a bolt can bind the other bolt and damage the bolt and possibly the cuttin...

Page 30: ...ive belt cover top right compartment cover and right maintenance access cover on the back of the mulcher NOTE Either support the top right cover to prevent strain on the gauge hose or be sure that the...

Page 31: ...apter to the mainframe Torque to 250 ft lbs 13 Check to ensure the tensioning bolts are snug and then tighten the hexnuts 14 Install the housing seal plate so that it is against the overhung load adap...

Page 32: ...iven sprocket first making sure that it will clear the grease lines and drive belt cover 6 With the key in the shaft keyway position the assembly onto the shaft allowing for small 03 06 axial movement...

Page 33: ...can cause sprocket and or bushing breakage NOTE To insure proper bushing sprocket performance full bushing contact on the shaft is recommended ROTOR REMOVAL AND INSTALLATION An overhead hoist is requ...

Page 34: ...ack into the mainframe 7 Follow Steps 15 and 17 through 25 under REPLACING AND OR SERVICING THE LOWER BEARINGS CHECKING AND OR CHANGING OIL IN OVERHUNG LOAD ADAPTER Before checking adding or changing...

Page 35: ...oil after the mulcher has been in operation allow time for the oil and housing to cool down If changing oil prior to operating engage mulcher hydraulics at a low engine idle and run for approximately...

Page 36: ...id shoe along with any paint that is around the weld area Follow all safety precautions listed in the front of this manual for removing paint before welding 3 Position the new wear pad onto the skid s...

Page 37: ...ent contaminants from entering the lubrication system 4 Remove the four socket head cap screws D and the outer seal cap E You may have to install two of the socket head cap screws into the push off ho...

Page 38: ...im while the left bearing 115439 will not All other identification marks letters and numbers are related to manufacturer and do not have any significance in distinguishing between the two bearings Tak...

Page 39: ...Position the inner seal cap onto the housing with the push off holes aligned with the counter bore holes in the housing to prevent damage during future maintenance Install the inner seal cap using the...

Page 40: ...ring lock nut is too tight Remove bearing lock nut and pull withdrawal sleeve out slightly Repeat process at less torque NOTE If a minimum of 300 ft lbs of torque cannot be achieved contact your local...

Page 41: ...use premature bearing failure 23 With outer seal cap removed pump grease into bearing housing until it is approximately half full Do not over grease since this will cause excess heat generation during...

Page 42: ...S CAP OR PLUG HOSES AND FITTINGS CAPSCREWS IMPORTANT If installing a remanufactured overhung load adapter the old overhung load adapter assembly must be returned to the factory with the seal cap remov...

Page 43: ...rom the retaining seal CHECK GAP BETWEEN HOUSING AND RETAINING SEAL CAP HOUSING ROLLER RETAINING SEAL CAP DRIVE SHAFT SEAL cap and inspect o ring for damage Replaceas required BEARINGS O RING 8 Lubric...

Page 44: ...eassembly DISASSEMBLY PROCEDURE IMPORTANT Do not contact the active surface of the cylinder rod with the vise Damage to the rod could result THREADED TYPE GLAND 1 Rotate the gland with a spanner wrenc...

Page 45: ...Install the new piston ring rod wiper o rings and backup washers if applicable on the piston Be careful not to damage the seals Caution must be used when installing the piston ring The ring must be s...

Page 46: ...Ensure that the piston ring fits squarely into the cylinder tube and piston groove otherwise the ring may be damaged and a leak will occur 7 Use a spanner wrench to rotate the gland clockwise into the...

Page 47: ...manual for relief pressure of prime mover Relief pressure on mulcher should be higher Prime mover should always relieve pressure before the mulcher Remove obstruction Replace if necessary Call Digga...

Page 48: ...higher Prime mover should always relieve pressure before the mulcher Refer to prime mover owner s manual and verify hydraulic flow using an inline flow meter or other attachment Refer to prime mover...

Page 49: ...tor cooler Reset motor displacement for your prime mover See Set Up Instructions Slow down the speed and or the down pressure on the mulcher until operating below maximum pressure Check pressure at hy...

Page 50: ...seals Remove obstruction and replace if necessary Refer to skid steer s owner s manual Test and replace if necessary Repair or replace if necessary Replace spool Replace coil Hydraulic cylinders only...

Page 51: ...a straight edge Replace if necessary Remove debris and replace covers Drive belt skipping or ratcheting Belt under tensioned Sprocket worn Debris in drive assembly Insufficient warm up time Retention...

Page 52: ...1649 1870 2236 2535 2686 3026 3642 4103 METRIC BOLT TORQUE SPECIFICATIONS NOTE The following torque values are for use with metric hardware that is unplated and either dry or lubricated with engine oi...

Page 53: ...mm 1524mm 1524mm 1524mm E Height Without Push Over Bar 829mm 1074mm 1074mm 829mm F Length Without Push Over Bar 932mm 932mm 932mm 932mm Operating Pressure PSI 3000 4000 3000 5800 3000 5800 4500 5800 H...

Page 54: ...MAIL info diggausa com DIGGA EUROPE Unit 6 Smitham Bridge Road Hungerford Trading Estate Hungerford Berkshire RG17 0QU England United Kingdom PH 44 0 1488 688 550 WEB www diggaeurope com EMAIL info di...

Page 55: ...rranty hereby provided a Option to Repair or Replace Digga Australia shall have the option to repair or replace the product b Timely Repair and Notice In order to obtain the Limited Warranty i the pro...

Page 56: ...Australian Designed and Manufactured PM 000102 A...

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