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Dia-Clean Digital Video Microscope - e

7

6. CLEANING AND INSPECTING FERRULE ENDFACE USING A ISOPROPYL  

ALCOHOL (WET)

1.  Fold a precision wipe, disposable wipe three times to create a cleaning surface cushioned with eight layers 

of folded material. Be careful not to touch the cleaning surface.

2. Moisten a small area of the cleaning surface with solvent, ensuring that a portion of the surface  

remains dry.

3.  Press the ferrule endface lightly onto the moistened portion of the cleaning surface.

4.  With light pressure, rotate the ferrule and move it back and forth over the moistened surface.

5.  Immediately repeat this motion on a dry portion of the cleaning surface to remove any traces of solvent.

6.  To inspect the ferrule endface, insert the ferrule into the opening on the inspection microscope. Set the focus 

so that the observed features can be compared with the example on page 7. Also refer to the samples on 
page 8-9.

7.  If the criteria is met, the connector may be returned to service.

8.  If the criteria is not met, repeat the cleaning procedure. If after repeated cleaning the connector still  

does not meet the criteria, the connector must be replaced or returned for repolishing. Repolishing should 
only be performed by trained personnel and should only be performed on-site when absolutely necessary. 
Keep the connectors protective cap mounted at all times when not in use.

  NB:  E-2000™ with spring loaded protection cap
 

 Insert the connector in the service adapter, part no. 1019034, and procced cleaning according to the above 
description.

6.1  Ferrule end face wet cleaning procedure for unmated connectors   

A)  Fold a new a lint-free, disposable wipe three times to obtain a cleaning 

surface cushioned with eight layers of folded material. 

 B)  Moisten a small area of the cleaning surface with some 99% isopropyl 

alcohol, ensuring that a small area of the surface remains dry.

C)  Moisten the connector with the tissue and 
 

leave it to act briefly. Rotate the ferrule on 

 

the moistened tissue with an axial movement 

 

several times applying a light pressure.

 

6

CLEANING AND INSPECTING FERRULE ENDFACE USING A ISOPROPYL ALCOHOL

Summary of Contents for OLP-82P

Page 1: ...Part No 1902050 Version 01 2020 FIBER OPTIC CONNECTORS DIA CLEAN DIGITAL VIDEO MICROSCOPE CLEANING PROCEDURE ...

Page 2: ...EAN DRY ___________________________6 6 CLEANING AND INSPECTING FERRULE ENDFACE USING A ISOPROPYL ALCOHOL WET _________7 7 CLEANING THE CONNECTOR FRONT FACE USING IBC CLEANER ________________________9 8 ZONE DEFINITION ______________________________________________________________________12 9 EXAMPLES _____________________________________________________________________________13 10 CLEANING THE MA...

Page 3: ... Before placing a connector in service it is however advisable to inspect it before After repeated matings however or when degraded performance is observed it may become necessary to clean the individual ferrules and mating sleeve The following instructions outline proper cleaning and inspection procedures to help ensure optimal connector performance User Manual Refer to the Viavi user manual incl...

Page 4: ...ards compatible to USB 1 1 Cord length 183 cm 6ft Camera sensor 2560 x 1920 1 2 5 in CMOS Particle Size Detection 1 µm Light Source Blue LED 100 000 hour life Lighting technique Coaxial Power Source USB Port Certification CE Attention and Maintenance To avoid damage don t disassemble and assemble the instrument or change the innercircuit and parts Prevent liquid getting into the battery house Prot...

Page 5: ...se significantly When the batteries are not in use for a long period of time be sure to remove them from the VFL and store them in a cool place Do not use batteries after the expiring date DIAMOND SA assumes no responsibility in case fluid acid escapes from the batteries causing the microscope not to function any longer 3 SAFETY PRECAUTIONS TO AVOID BATTERY LEAKAGE IN THE VFL ...

Page 6: ...he connector still does not meet the acceptance criteria the connector must be replaced or re polishing Re polishing should only be performed by trained personnel using Diamond polishing machines and should only be performed on site when absolutely necessary Always keep the protective cap on the connector when not in use 4 FIBRE OPTIC CLEANING AND TROUBLESHOOTING PROCESS FLOW ...

Page 7: ...teria the connector must be replaced or returned for repolishing Repolishing should only be performed by trained personnel and should only be performed on site when absolutely necessary Keep the connectors protective cap mounted at all times when not in use NB E 2000 with spring loaded protection cap Insert the connector in the service adapter part no 1019034 and procced cleaning according to the ...

Page 8: ...nector may be returned to service 8 If the criteria is not met repeat the cleaning procedure If after repeated cleaning the connector still does not meet the criteria the connector must be replaced or returned for repolishing Repolishing should only be performed by trained personnel and should only be performed on site when absolutely necessary Keep the connectors protective cap mounted at all tim...

Page 9: ...o the according Acceptance Criteria document If the connector face is not clean repeat the procedure G If the result is not positive even after repeated cleaning we recommend re polishing or replacing the connector H Re polishing may be carried out only by specially trained staff and with the appropriate tools and devices 6 CLEANING AND INSPECTING FERRULE ENDFACE USING A ISOPROPYL ALCOHOL ...

Page 10: ...rmance The IBC Brand Cleaner 1 25 mm is a device designed for cleaning the ferrule end faces of F3000 connectors with PC and APC polishes Guide Cap Cover Guide Cap Nozzle Nozzle Extender Lock The IBC Brand Cleaner 2 5 mm is a device designed for cleaning the ferrule end faces of E 2000 SC ST and FC connectors with PC and APC polishes Guide Cap Guide Cap Cover Nozzle Technique Pre treatment with th...

Page 11: ...eaning process Note This drawing shows only SC but this product can clean ST FC and E 2000 Be careful not to slant SC connector while inserting into the Guide cap Do not overly exert force during insertion as this may cause damage to both the connector and the IBC Brand Cleaner If pushing Outer Shell is inhibited remove IBC Brand Cleaner from adapter and ensure that there is no sizable debris inhi...

Page 12: ...ning the connector still does not meet the acceptance criteria the connector must be replaced or re polishing Applications Fiber network panels and assemblies Cleans harsh environment 2 5mm or 1 25mm based connector systems Cable assembly production facility Testing laboratories Servers switches routers and interfaces with E 2000 SC FC ST and F 3000 Do NOT use this cleaner when the cloth is empty ...

Page 13: ...strictly prohibited from Fibre Core Area defined as 0um to 120um Region 3 Contamination larger than 3um prohibited from Contact Area defined as 120um to 250um Region 4 Contamination larger than 30um prohibited from Ferrule Area Two visual inspections are necessary 1 Contact area 2 Fibre Contact area Fibre ...

Page 14: ...flection performances in an optical link between two fibers should be performed through direct measurements of IL and RL since those are the values that the end user will actually observe once the system is deployed Visual inspection for surface imperfections is an acceptable back up solution in case direct measurements cannot be performed However it can only indicate the suitability of a connecti...

Page 15: ...MICROSCOPE Accepted clean end face 100X magnification Accepted clean fibre 200X magnification Not accepted dirt on the end face 100X magnification Not accepted dirt on the fibre 200X magnification Not accepted scratches after cleaning 100X magnification Not accepted scratches after cleaning 200X magnification 9 Examples ...

Page 16: ...SCOPE Accepted clean end face 100X magnification Accepted cleam fibre 200X magnification Not accepted dirt on the end face 100X magnification Not accepted dirt on the fibre 200X magnification Not accepted scratches after cleaning 100X magnification Not accepted scratches after cleaning 200X magnification 9 Examples ...

Page 17: ...e mating adapters so that the way to alignment sleeve becomes free Clean the adapter by using the correct cleaning stick 1 25 2 5mm and by following upper description from 1 to 5 Remove the blank bodies after cleaning 4 Clean the outer parts of the mating adapter with a lint free wipe 5 Keep the protective caps mounted when not in use 6 Damaged mating adapters should be replaced 10 VISUAL INSPECTI...

Page 18: ...and Multi Mode Fiber Small and easily manageable robust Universal style optical port connector 2 5 mm Universal 1 25mm Adapter as option Operating Distance approximately 8 km Technical Characteristics Output power 3 mW 9 dBm in the SM 9 125μ Fiber Emittertype Laser FDA and IEC Class III Wavelength 650 nm visible Port connector 2 5 mm Universal fix or 1 25mm Adapter optional Modulation 2 Hz or cont...

Page 19: ...e to the desired function Turns the LASER off Turns the LASER on with a continuous laser output The red Laser Active LED remains on Turns the LASER on with a pulsing laser output The red Laser Active LED pulses at a 2 Hz rate 4 Visually examine the fiber components locating the faults by a red glow see Figure 1 5 Turn unit off 6 Remove cable from port and replace cap Optical port red glow cable un...

Page 20: ...he end of the VFL After new battery has been replaced close and screw the cover Safety The ML3 Visual Fault Locator is a Class III laser product As such it presents no hazard to users who view the output when using proper operating procedures It is recommended that users should not stare directly into the beam The ML3 has a safety feature which automatically switches OFF the red light avoiding eye...

Page 21: ...ordered Laptop excluded 1074601 Universal adapter Ø1 25mm 1070129 Universal adapter Ø2 5mm 1070134 For the complete adapter list for free connector and in adapter inspection see our website https www diamond fo com pro ducts product single video inspection or contact Diamond SA Cletop Cassette Cleaner Type B 1038981 Replacement reel for Cletop Cassette Cleaner Type B 1038970 12 ACCESSORIES CONSUMA...

Page 22: ...icks L 150mm ø2 5 5pz 1065369 Cletop cleaning sticks L 150mm ø1 25 5pz 1020857 Service adapter F 3000 1019483 Service adapter E 2000 1019034 Assembled E 2000 body for cleaning 1031687 F 3000 cleaning body 1066909 Alcohol dispenser 150ml without alcohol 1070135 12 ACCESSORIES CONSUMABLES ...

Page 23: ... no Image Spender box with fibre optic lint free wipes 10x10 cm 100 pcs 1070137 Fibre optic lint free wipes to refill spender box 100 pcs 1070130 Adapter Ø2 5 mm Ø1 25 mm Visual fault locator 1067799 Visual fault locator ML3 1071628 12 ACCESSORIES CONSUMABLES ...

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