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TR40 OPERATOR’S MANUAL 

Assembly 

Mounting Stand 

Screw the base with the enclosed hexagon

socket screws on the reception of the ring

saw.

Ensure that the splash guard  is installed

away from the saw blade.

Guard Bow 

Arrange the plastic washers (1) between the

bore on the gearbox housing and the inside

of the guard bow.

Guide the bracket axle (2) through the hole

and secure the bracket axle with the washer

(3) and the locking washer (4).

Insert the locking washer by hand into the

corresponding groove in the bracket axis.

Drive Wheel 

Insert the drive wheel onto the driving

spindle of the ring saw. Make sure that the

inner contour of  the recess on the drive

wheel matches the outer contour on the

spindle.

Secure the drive wheel by screwing the

hexagon head screw counterclockwise.

Tighten the hexagon head screw firmly,

using the combination spanner and face

spanner (see scope of delivery).

Hex Screw is left handed threads!

Guide Plate 

Mount the guide blade into the

corresponding holes on the gear box

housing using the enclosed hexagon socket

head screws (1).

The guide blade serves to stabilize the saw

blade during the sawing process and to

distribute the water.

Make sure that the rubber grommet (2) on

the gearbox housing matches the opening

for the water supply in the guide blade

 2    1 

Ensure that the grommet on the

transmission housing matched the bore for

the water supply in the guide bar. If the

guide bar is not properly mounted, the blade

will not get enough water and will overheat.

Saw Blade 

Check  the saw blade for damage before

installation. Damaged saw blades can lead

to personal injury.

If the saw blade is worn out (diamond

segments worn out), the saw blade must be

replaced. It is not permitted to provide the

used saw blade with new diamond

segments (new tipping). If the used saw

blade is equipped with new segments,

personal injury and property damage may

result.

Handle saw blades with care. If individual

segments are missing, or if the blade is

poorly tensioned, if it has a concentricity

error or stroke, dangerous unbalances can

occur which could damage the saw and

endanger the operator. Our sales partners

are specialists for these tools. Please have

a thorough consultation before choosing a

saw blade.

14

Summary of Contents for TR40

Page 1: ...CORE CUT OPERATOR S MANUAL TR40 HIGH CYCLE RING SAW Rev 21 01...

Page 2: ......

Page 3: ...tion 10 Cutting Technique 10 Kickback 11 Water Connection 11 FU6U Inverter 11 LED Status Display 12 Maintenance 12 General Maintenance 12 Drive Wheel 12 Replacement 12 Guide Rollers 12 Lubricating 12...

Page 4: ...ous injuries and or death All operators must be properly trained or supervised by experienced personnel prior to using this equipment and should understand the risks and hazards involved Diamond Produ...

Page 5: ...rive Unit 13 Wing Screw 3 Adjustable Handle 14 Hex Head Screw 4 Guard Bow 15 T Knob 5 Saw Blade 16 Cover 6 Guide Blade 17 Support Roller 7 Additional Handle 18 Guide Roller 8 Eccentric Lever 19 Hex He...

Page 6: ...mp Power Input 3700W 6500W Power Output 2700W 4800W Frequency Input 50 60 Hz Max speed output shaft 2000rpm Weight without sawing equipment 27 6 Lb Recommended minimum water flow 1 gmp Water protectio...

Page 7: ...park Arrester Requirement Respiratory Hazards WARNING In the State of California it is a violation of section 4442 or 4443 to use or operate the engine on any forest covered brush covered or grass cov...

Page 8: ...othes can be captured by accidental contact with the saw blade If a disc saw is used for cutting care must be taken that the thickness of the cutting blade matches tothering saw blade Never use a disc...

Page 9: ...and the blade has stopped spinning Place the equipment into storage until it has cooled down Service the equipment until it has cooled down Service the equipment with the engine running Electrical Sa...

Page 10: ...by the construction site if following conditions are kept operating voltage within 5 and 10 to nominal voltage integrated automatic voltage controller with start amplification frequency 50 60Hz max 6...

Page 11: ...eep it still until the saw blade has stopped completely Never try to remove the running saw blade out of the cut as long as the saw blade is still turning otherwise this may cause a kickback Detect an...

Page 12: ...ive wheel must be replaced Replacement Loosen the hexagon head clockwise using the combination spanner and face spanner see scope of delivery Remove the drive wheel Insert the new drive wheel onto the...

Page 13: ...nch cranked to hold the hexagon nut 2 Remove support roller Lubricating The eccentric sleeves on which the support rollers are mounted must be lubricated if they can only be rotated difficulty Remove...

Page 14: ...ng the enclosed hexagon socket head screws 1 The guide blade serves to stabilize the saw blade during the sawing process and to distribute the water Make sure that the rubber grommet 2 on the gearbox...

Page 15: ...d with the thumb when the saw blade is turned by hand The support rollers should only run with the saw blade from time to time Firmly tighten the adjusting knobs to the stop on the housing A seal on t...

Page 16: ...TR40 OPERATOR S MANUAL Reference Appendix A Serial Numbers Record the TR40 s serial number below for future reference and customer service purposes Serial Number 16...

Page 17: ..._______________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ _________________...

Page 18: ..._______________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ _________________...

Page 19: ......

Page 20: ...lyria Ohio factory or at a point designated by it of such parts as shall appear to us upon inspection at such parts to have been defective in material or workmanship with expense for transportation an...

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