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TR40 OPERATOR’S MANUAL 

  The correct engagement can be checked by 

unscrewing the knob. If the guide sleeve is 

correctly locked, the guide sleeve is carried 

away by the adjusting knob. 

Replacement 

  The guide rollers must be replaced if the two 

embossments of the guide roller have a 

thickness of # 1.2 mm 
- New > 3mm 
- Worn # 1.2 mm 

  Unscrew the self-locking nut (1) with 13 mm 

hexagon wrench and 19 mm hexagon  2 

wrench (or socket wrench) to hold the 

hexagon nut (2). Remove the guide roller B 

  Clean area around shaft seal and lubricate 

with water-resistant grease. Assemble a 

new guide roller. 

  Do not reuse the self-locking nut. 

Support Rollers 

Replacement 

  The support rollers must be replaced when 

the roller surface is planar, that means, 

when the grooves in the roller surface are no 

longer present. 

  Unscrew the self-locking nut (1) with a 13 

mm hexagon wrench and a 19 mm ring 

wrench (cranked) to hold the hexagon nut 

(2). Remove support roller. 

Lubricating 

  The eccentric sleeves on which the support 

rollers are mounted must be lubricated if 

they can only be rotated difficulty. 

  Remove saw blade and guide blade. 

  Remove support roller. 

  Unscrew the threaded pin (1) (glued in) and 

remove the retaining ring 

  (2) with a retaining ring pliers. Remove the 

washer. Remove the hexagon head screw 

(3). 

  Carefully clean the eccentric sleeve and the 

seat in the gearbox housing and provide 

water-resistant grease. 

  Insert the eccentric sleeve into the gear 

housing so that the threaded pin engages in 

the groove in the eccentric sleeve. Care 

must be taken that the eccentric sleeve can 

only be placed against the saw blade in the 

clockwise direction (viewing direction on the 

support roller). 

  Provide threaded pin with screw locking 

device (for example Loctite medium-tight). 

  Screw in the threaded pin as far as it will go 

and then turn back a quarter of a turn so that 

the eccentric sleeve is free to rotate. 

  Fit the washer and the retaining ring. Fit 

support roller. 

 
 

 

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Summary of Contents for TR40

Page 1: ...CORE CUT OPERATOR S MANUAL TR40 HIGH CYCLE RING SAW Rev 21 01...

Page 2: ......

Page 3: ...tion 10 Cutting Technique 10 Kickback 11 Water Connection 11 FU6U Inverter 11 LED Status Display 12 Maintenance 12 General Maintenance 12 Drive Wheel 12 Replacement 12 Guide Rollers 12 Lubricating 12...

Page 4: ...ous injuries and or death All operators must be properly trained or supervised by experienced personnel prior to using this equipment and should understand the risks and hazards involved Diamond Produ...

Page 5: ...rive Unit 13 Wing Screw 3 Adjustable Handle 14 Hex Head Screw 4 Guard Bow 15 T Knob 5 Saw Blade 16 Cover 6 Guide Blade 17 Support Roller 7 Additional Handle 18 Guide Roller 8 Eccentric Lever 19 Hex He...

Page 6: ...mp Power Input 3700W 6500W Power Output 2700W 4800W Frequency Input 50 60 Hz Max speed output shaft 2000rpm Weight without sawing equipment 27 6 Lb Recommended minimum water flow 1 gmp Water protectio...

Page 7: ...park Arrester Requirement Respiratory Hazards WARNING In the State of California it is a violation of section 4442 or 4443 to use or operate the engine on any forest covered brush covered or grass cov...

Page 8: ...othes can be captured by accidental contact with the saw blade If a disc saw is used for cutting care must be taken that the thickness of the cutting blade matches tothering saw blade Never use a disc...

Page 9: ...and the blade has stopped spinning Place the equipment into storage until it has cooled down Service the equipment until it has cooled down Service the equipment with the engine running Electrical Sa...

Page 10: ...by the construction site if following conditions are kept operating voltage within 5 and 10 to nominal voltage integrated automatic voltage controller with start amplification frequency 50 60Hz max 6...

Page 11: ...eep it still until the saw blade has stopped completely Never try to remove the running saw blade out of the cut as long as the saw blade is still turning otherwise this may cause a kickback Detect an...

Page 12: ...ive wheel must be replaced Replacement Loosen the hexagon head clockwise using the combination spanner and face spanner see scope of delivery Remove the drive wheel Insert the new drive wheel onto the...

Page 13: ...nch cranked to hold the hexagon nut 2 Remove support roller Lubricating The eccentric sleeves on which the support rollers are mounted must be lubricated if they can only be rotated difficulty Remove...

Page 14: ...ng the enclosed hexagon socket head screws 1 The guide blade serves to stabilize the saw blade during the sawing process and to distribute the water Make sure that the rubber grommet 2 on the gearbox...

Page 15: ...d with the thumb when the saw blade is turned by hand The support rollers should only run with the saw blade from time to time Firmly tighten the adjusting knobs to the stop on the housing A seal on t...

Page 16: ...TR40 OPERATOR S MANUAL Reference Appendix A Serial Numbers Record the TR40 s serial number below for future reference and customer service purposes Serial Number 16...

Page 17: ..._______________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ _________________...

Page 18: ..._______________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ _________________...

Page 19: ......

Page 20: ...lyria Ohio factory or at a point designated by it of such parts as shall appear to us upon inspection at such parts to have been defective in material or workmanship with expense for transportation an...

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