Diamond Products TR40 Operator'S Manual Download Page 10

TR40 OPERATOR’S MANUAL 

Operation 

Starting and Stopping Saw 

Starting 

This machine has a lock-off type switch.

First press the trigger release, then squeeze

the trigger switch to switch on. For safety

reasons, the switch is not possible to lock

on.

Stopping 

Release the trigger switch to stop the

machine. After the machine has been

switched off, the chain will still rotate for a

few seconds, take care that parts of your

body do not come into contact with the chain

while it is still rotating!

WARNING: Do not set the machine down until 

the chain has stopped turning. 

Electrical Connection 

Connect the TR40 via the frequency

converter FU6U and via the adapter cable

only on a properly earthed shockproof

socket. If required use only high-quality

extension cords with sufficient cross

section.

For 230V Up to 100m length - 3G2,5 quality,

e.g. H 07BQ-F or H 07RN-F

For 480V Up to 100m length - 4G2,5 quality,

e.g. H 07BQ-F or H 07RN-F

Take care that the extension cord is not

rolled up on use for reaching a sufficient

heat removal. Consider that the TR40 takes

the maximal power from the electrical

mains.

If you change the operation mode of the ring

saw TR40 between 230V~ und 480v~3P the

frequency converter FU6U has to be

disconnected for approx. 2 minutes in order

to discharge the intermediate circuit and re-

initialize the controller.

TR40 and FU6 can be used at a generator or 

a transformer provided by the construction 

site, if following conditions are kept: 
-

operating voltage 5% and –

10 % to nominal voltage

-

integrated automatic voltage

controller with start amplification

-

frequency 50 – 60Hz; max. 65 Hz

-

AC voltage, power output at least:

230V ~ 

-

4 kVA

480V 3~ 

-

11 kVA

Cutting Technique 

Care  for  safe  standing  and  keep  the

balance anytime. Always hold the machine

in a firm grip with both hands.

When sawing, always stand parallel to the

saw blade. Do never stand directly behind

the saw blade as the saw will move in the

plane of the blade in case of a kickback.

Never use the kickback area of the ring

saw for cutting.

Never cut above shoulder height.

Do not use the ring saw from a ladder. Use

a scaffolding if you are cutting above the

shoulder height.

Check that the saw blade is not in contact

with anything when the machine is started.

Avoid blockage of the saw blade by

excessive pressure, lateral stress and

excessively deep cuts. Let the machine

work without excessive force.  Lateral

loading of the bar and the diamond chain

can lead to material and personal injury.

Support the work piece in such a way that

no  unpredictable  movement  is  possible,

and so that the cut remains open while

cutting.

When cutting openings, first perform the

lower horizontal cut, then the two vertical

cuts. Finish with the upper horizontal cut.

If the upper horizontal cut is carried out

before the lower one, the cut-out unit falls

onto  the  cutting  equipment  and  jams  or

damages it.

Arrange the splash guard in such a  way

that the splashes and sparks entrained by

the workpiece are caught and guided

away by the user.

10

Summary of Contents for TR40

Page 1: ...CORE CUT OPERATOR S MANUAL TR40 HIGH CYCLE RING SAW Rev 21 01...

Page 2: ......

Page 3: ...tion 10 Cutting Technique 10 Kickback 11 Water Connection 11 FU6U Inverter 11 LED Status Display 12 Maintenance 12 General Maintenance 12 Drive Wheel 12 Replacement 12 Guide Rollers 12 Lubricating 12...

Page 4: ...ous injuries and or death All operators must be properly trained or supervised by experienced personnel prior to using this equipment and should understand the risks and hazards involved Diamond Produ...

Page 5: ...rive Unit 13 Wing Screw 3 Adjustable Handle 14 Hex Head Screw 4 Guard Bow 15 T Knob 5 Saw Blade 16 Cover 6 Guide Blade 17 Support Roller 7 Additional Handle 18 Guide Roller 8 Eccentric Lever 19 Hex He...

Page 6: ...mp Power Input 3700W 6500W Power Output 2700W 4800W Frequency Input 50 60 Hz Max speed output shaft 2000rpm Weight without sawing equipment 27 6 Lb Recommended minimum water flow 1 gmp Water protectio...

Page 7: ...park Arrester Requirement Respiratory Hazards WARNING In the State of California it is a violation of section 4442 or 4443 to use or operate the engine on any forest covered brush covered or grass cov...

Page 8: ...othes can be captured by accidental contact with the saw blade If a disc saw is used for cutting care must be taken that the thickness of the cutting blade matches tothering saw blade Never use a disc...

Page 9: ...and the blade has stopped spinning Place the equipment into storage until it has cooled down Service the equipment until it has cooled down Service the equipment with the engine running Electrical Sa...

Page 10: ...by the construction site if following conditions are kept operating voltage within 5 and 10 to nominal voltage integrated automatic voltage controller with start amplification frequency 50 60Hz max 6...

Page 11: ...eep it still until the saw blade has stopped completely Never try to remove the running saw blade out of the cut as long as the saw blade is still turning otherwise this may cause a kickback Detect an...

Page 12: ...ive wheel must be replaced Replacement Loosen the hexagon head clockwise using the combination spanner and face spanner see scope of delivery Remove the drive wheel Insert the new drive wheel onto the...

Page 13: ...nch cranked to hold the hexagon nut 2 Remove support roller Lubricating The eccentric sleeves on which the support rollers are mounted must be lubricated if they can only be rotated difficulty Remove...

Page 14: ...ng the enclosed hexagon socket head screws 1 The guide blade serves to stabilize the saw blade during the sawing process and to distribute the water Make sure that the rubber grommet 2 on the gearbox...

Page 15: ...d with the thumb when the saw blade is turned by hand The support rollers should only run with the saw blade from time to time Firmly tighten the adjusting knobs to the stop on the housing A seal on t...

Page 16: ...TR40 OPERATOR S MANUAL Reference Appendix A Serial Numbers Record the TR40 s serial number below for future reference and customer service purposes Serial Number 16...

Page 17: ..._______________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ _________________...

Page 18: ..._______________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ _________________...

Page 19: ......

Page 20: ...lyria Ohio factory or at a point designated by it of such parts as shall appear to us upon inspection at such parts to have been defective in material or workmanship with expense for transportation an...

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