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TR40 OPERATOR’S MANUAL 

General Safety 

Read and understand all safety, operations,

and maintenance instructions provided in

this manual prior to operating or servicing

the saw.

Keep equipment components clean and free

of slurry, concrete dust, and debris.

Inspect water hoses prior to operating the

equipment. Clean, repair, or replace

damaged components.

Raise the equipment to a proper height for

access when working underneath the

equipment. Use chocks to block the wheels,

and fit blocks or jacks under the frame

edges.

When using a jack to raise the equipment,

place the jack against a solid, flat area under

the frame base to properly support the

equipment.

Repair the equipment immediately when a

problem arises.

Replace equipment decals if unreadable.

Dispose of all hazardous waste materials

according to city, state, and federal

regulations.

Always have a phone nearby, and locate the

nearest fire extinguisher and first aid kit prior

to operating the equipment.

Operate the equipment wearing flame

resistant clothing.

Always wear safety glasses when removing

retaining rings.

Persons under the statutory age limit should

not operate the equipment.

Keep all body parts away from rotating

machinery.

Replace all guards and access panels

(unless stated otherwise) prior to operating

the equipment.

Chock the wheels to help prevent

unnecessary movement.

This diamond ring saw is only intended for

industrial use and may only be operated by

trained personnel.

Proper use extends only to the sawing of

rock, concrete and masonry. The saw

must not be used for cutting pure metals.

For operation the relevant regulations must

be observed.

Power  tools  must  regularly  (approx.  6

months)  be  checked  on  safety  by  a

specialist according to DGUV V3.

Never deposit the ring saw until the blade

has come to a complete stop. The rotating

blade can get into contact with the surface 

whereby you may lose control of the ring 

saw. 

Do not operate the ring saw while you

carry it. Your clothes can be captured by

accidental contact with the saw blade.

If a disc saw is used for cutting, care must

be taken that the thickness of the cutting

blade matches to the ring saw blade. Never

use a disc saw with a conventional cutting

disc  for  cutting.  The  narrow  saw  groove

produced in this case leads to a  jamming

of  the ring saw blade and can lead to

dangerous kickback.

Keep  your  working  area  clean  and  well

illuminated.  Disorder  or  unilluminated

working areas can cause accidents.

Do not work in explosive ambiances with

the electric tool, in which there are

flammable liquid, gases or dusts. Electric

tools generate sparks which can inflame

the dust or vapors.

Keep children and other persons away

from the electric tool while using it. When

being distracted, you can lose the control

on the device.

Be attentive, pay attention to what you do

and go to work with the electric tool with

reason. Do not use an electric tool when

you are tired or under the influence of

drugs, alcohol or pharmaceuticals. One

moment of carelessness while using an

electric tool can cause serious injuries.

Wear personal protective equipment and

always goggles. The wearing of personal

protective equipment, like dust mask,

skid-proof shoes, protection helmet or

hearing protection, depending on the kind

and use of the electric tool reduces the

risk of injuries.

Avoid unintended start up. Make sure that

the electric tool is switched off before

connecting it to the mains and/or the

battery, picking it up or carrying it. When

you have your finger on the switch while

carrying the electric tool or connect the

device to the mains when it is switched

on, this can cause accidents.

Remove adjusting tools or wrenches

before switching on the electric tool. A tool

or wrench which is located on a turning

device can cause injuries.

Avoid abnormal posture. Care for safe

standing and keep the balance anytime.

Do not work on a ladder. Thus you can

control the electric tool better in

unexpected situations.

Wear suitable clothing. Do not wear wide

clothing or jewelry. Keep hair, clothing

and gloves away from moving parts. Wide

clothing, jewelry or long hair can be

caught by moving parts.

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Summary of Contents for TR40

Page 1: ...CORE CUT OPERATOR S MANUAL TR40 HIGH CYCLE RING SAW Rev 21 01...

Page 2: ......

Page 3: ...tion 10 Cutting Technique 10 Kickback 11 Water Connection 11 FU6U Inverter 11 LED Status Display 12 Maintenance 12 General Maintenance 12 Drive Wheel 12 Replacement 12 Guide Rollers 12 Lubricating 12...

Page 4: ...ous injuries and or death All operators must be properly trained or supervised by experienced personnel prior to using this equipment and should understand the risks and hazards involved Diamond Produ...

Page 5: ...rive Unit 13 Wing Screw 3 Adjustable Handle 14 Hex Head Screw 4 Guard Bow 15 T Knob 5 Saw Blade 16 Cover 6 Guide Blade 17 Support Roller 7 Additional Handle 18 Guide Roller 8 Eccentric Lever 19 Hex He...

Page 6: ...mp Power Input 3700W 6500W Power Output 2700W 4800W Frequency Input 50 60 Hz Max speed output shaft 2000rpm Weight without sawing equipment 27 6 Lb Recommended minimum water flow 1 gmp Water protectio...

Page 7: ...park Arrester Requirement Respiratory Hazards WARNING In the State of California it is a violation of section 4442 or 4443 to use or operate the engine on any forest covered brush covered or grass cov...

Page 8: ...othes can be captured by accidental contact with the saw blade If a disc saw is used for cutting care must be taken that the thickness of the cutting blade matches tothering saw blade Never use a disc...

Page 9: ...and the blade has stopped spinning Place the equipment into storage until it has cooled down Service the equipment until it has cooled down Service the equipment with the engine running Electrical Sa...

Page 10: ...by the construction site if following conditions are kept operating voltage within 5 and 10 to nominal voltage integrated automatic voltage controller with start amplification frequency 50 60Hz max 6...

Page 11: ...eep it still until the saw blade has stopped completely Never try to remove the running saw blade out of the cut as long as the saw blade is still turning otherwise this may cause a kickback Detect an...

Page 12: ...ive wheel must be replaced Replacement Loosen the hexagon head clockwise using the combination spanner and face spanner see scope of delivery Remove the drive wheel Insert the new drive wheel onto the...

Page 13: ...nch cranked to hold the hexagon nut 2 Remove support roller Lubricating The eccentric sleeves on which the support rollers are mounted must be lubricated if they can only be rotated difficulty Remove...

Page 14: ...ng the enclosed hexagon socket head screws 1 The guide blade serves to stabilize the saw blade during the sawing process and to distribute the water Make sure that the rubber grommet 2 on the gearbox...

Page 15: ...d with the thumb when the saw blade is turned by hand The support rollers should only run with the saw blade from time to time Firmly tighten the adjusting knobs to the stop on the housing A seal on t...

Page 16: ...TR40 OPERATOR S MANUAL Reference Appendix A Serial Numbers Record the TR40 s serial number below for future reference and customer service purposes Serial Number 16...

Page 17: ..._______________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ _________________...

Page 18: ..._______________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ _________________...

Page 19: ......

Page 20: ...lyria Ohio factory or at a point designated by it of such parts as shall appear to us upon inspection at such parts to have been defective in material or workmanship with expense for transportation an...

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