Diagraph IJ3000 Installation Instructions Manual Download Page 7

IJ3000

 

 IJ3000 Flushing System

 

5760-029N 

Revision B

 

 Installation Instructions

 

Page 7 of 10

 

 

© 2008 Illinois Tool Works Inc.  All rights reserved. 

Printed in USA 

 

 

 

Service Part Kit  5760-029 

 

“Flush Print Heads” screen is exited before the flushing operation has been completed the flushing 
operation will be stopped. 

 
Manual control 

It is also possible to manually open valves, close valves and purge print heads from the flushing system 
screen.  

  The ink and conditioner valves can not be opened at the same time.  There is firmware protection in 

place to prevent this from happening. 

  When the waste valve is open, the broken line detection feature is over ridden. 

  Individual print heads on task 1 or task 2 may be purged from the flushing system screen.  This is 

can be done as follows: 

o

  At the “Flush Print Heads” screen, select the task that the print head is on. 

o

  Touch the print head that needs to be purged, the print head will then be highlighted. 

o

 Touch 

the 

Purge 

button.  Ink will be purged from the print head orifices for a few seconds. 

 

Functionality 

  Ink or conditioner low:  When the float drops low in the supply tank, the appropriate beacon light will 

illuminate steady.  This lets the operator know that is time to have a new supply tank ready. 

  Ink or conditioner out: After the float has dropped low and the pump has turned on 60 times, the 

appropriate beacon will flash slowly (1 Hz).  Depending on ink type and tank elevation relative to the 
ink system, some amount of ink/conditioner will remain in the tank.  If this occurs during a flushing 
operation, the flushing operation will automatically be stopped.  Once the supply tank has been 
replaced the flushing operation will need to be restarted. 

  Waste Full: When the float goes high in the waste tank, the waste solenoid will close and the waste 

beacon will illuminate steady.  The waste solenoid will not open again until the waste tank has been 
replaced.  If this occurs during a flushing operation, the flushing operation will automatically be 
stopped.  Once the waste tank has been replaced the flushing operation will need to be restarted. 

 
 

  Power Switch or Prime Switch at ink low or ink out:  If the power switch or prime switch is toggled 

during ink low or after ink out, the pump counter is reset to 50, and the pump will be allowed to pump 
10 more times.  If there is very little ink left in the tank, the pump will draw in air and pump it into the 
regulator(s) and print head(s).  This can significantly affect the performance of the print head(s). 

Summary of Contents for IJ3000

Page 1: ...be used with a non porous flushing system The flushing system can not be converted to use a different ink type System components Ink IDS3000 identified by its two waste ports in the back of the cover...

Page 2: ...am below 6 Tighten the bulkhead fittings by hand plus a turn with wrench and replace the IDS covers 7 Place the status beacons where they can be seen by plant personnel Beacons are labeled for easy id...

Page 3: ...ntains enough tubing and fittings for four additional print heads 1 Create all supply line and waste line tubing see Diagram A Do not connect the print head regulator to the tee valve in the main trun...

Page 4: ...eed to be repeated as the pump will turn off automatically after 20 cycles 4 A small amount of conditioner ink will now be visible in their respective trunk lines Revert the plumbing at the back of th...

Page 5: ...lves 12 Connect each print head regulator to its tee valve 13 Go to the Flush Print Heads screen at the IJ3000 controller and Flush the print heads with ink reference section Flushing the system with...

Page 6: ...et the number of required cycles The number of cycles will vary depending on how many print heads are connected what type of print heads are connected 9 or 18 dot and if all of the print heads are of...

Page 7: ...ill illuminate steady This lets the operator know that is time to have a new supply tank ready Ink or conditioner out After the float has dropped low and the pump has turned on 60 times the appropriat...

Page 8: ...ons and when the waste valve is open The conditioner flushing sequence consists of two programming loops that open and close the waste and conditioner valves The first programming loop lasts two minut...

Page 9: ...o Ambient operating temperature 40 F to 104 F o Operating humidity 10 90 non condensing Tubing Limitations o Maximum horizontal tube length 100 ft o Maximum vertical tube length bottom of IDS to bott...

Page 10: ...5760 029N IJ3000 Flushing System IJ3000 Page 10 of 10 Installation Instructions Revision B DIAGRAM A DETAIL A...

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