Diagraph IJ3000 Installation Instructions Manual Download Page 2

5760-029N 

 

IJ3000 Flushing System 

IJ3000

Page 2 of 10

 

Installation Instructions 

Revision B

 

Installation 

1.  Mount the IJ3000 controller, “ink” IDS, “conditioner” IDS, and print heads to bracketry (see manual 

5760-107). 

2.  Remove the cover of both the “ink” and “conditioner” IDS’s. 
3.  Install cables through their respective bulkhead fittings. 
4.  In the “ink“ IDS make the following connections to the PCB: ink beacon to J5, waste beacon to J11, 

ink level detect to J4, and the waste level detect to J12 (see diagram below). 

5.  In the “conditioner” IDS make the following connections: conditioner beacon to J5, conditioner level 

detect to J4 (see diagram below). 

6.  Tighten the bulkhead fittings by hand plus a ½ turn with wrench and replace the IDS covers. 
7.  Place the status beacons where they can be seen by plant personnel.  Beacons are labeled for easy 

identification. 

8.  Connect the Ethernet cables from the IJ3000 controller, “ink” IDS, and “conditioner” IDS to the 

Ethernet hub. 

9.  Make remaining electrical connections to the IJ3000 controller (see manual 5760-107). 
10. Turn on the IJ3000 controller (do not turn on the IDS’s at this time). 
11. On the IJ3000 controller at the home screen, touch the 

Control Panel

 button, the 

System Setup 

button, and then the 

Task Options

 tab.  Check the 

IDS3000 has print head flushing feature

 box 

to allow access to the flushing system screen.  The IJ3000 firmware must be at revision 3.15 or 
newer.

 

 

PCB CONNECTIONS

INK IDS

CONDITIONER IDS

PCB CONNECTIONS

Summary of Contents for IJ3000

Page 1: ...be used with a non porous flushing system The flushing system can not be converted to use a different ink type System components Ink IDS3000 identified by its two waste ports in the back of the cover...

Page 2: ...am below 6 Tighten the bulkhead fittings by hand plus a turn with wrench and replace the IDS covers 7 Place the status beacons where they can be seen by plant personnel Beacons are labeled for easy id...

Page 3: ...ntains enough tubing and fittings for four additional print heads 1 Create all supply line and waste line tubing see Diagram A Do not connect the print head regulator to the tee valve in the main trun...

Page 4: ...eed to be repeated as the pump will turn off automatically after 20 cycles 4 A small amount of conditioner ink will now be visible in their respective trunk lines Revert the plumbing at the back of th...

Page 5: ...lves 12 Connect each print head regulator to its tee valve 13 Go to the Flush Print Heads screen at the IJ3000 controller and Flush the print heads with ink reference section Flushing the system with...

Page 6: ...et the number of required cycles The number of cycles will vary depending on how many print heads are connected what type of print heads are connected 9 or 18 dot and if all of the print heads are of...

Page 7: ...ill illuminate steady This lets the operator know that is time to have a new supply tank ready Ink or conditioner out After the float has dropped low and the pump has turned on 60 times the appropriat...

Page 8: ...ons and when the waste valve is open The conditioner flushing sequence consists of two programming loops that open and close the waste and conditioner valves The first programming loop lasts two minut...

Page 9: ...o Ambient operating temperature 40 F to 104 F o Operating humidity 10 90 non condensing Tubing Limitations o Maximum horizontal tube length 100 ft o Maximum vertical tube length bottom of IDS to bott...

Page 10: ...5760 029N IJ3000 Flushing System IJ3000 Page 10 of 10 Installation Instructions Revision B DIAGRAM A DETAIL A...

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