Diagraph IJ3000 Installation Instructions Manual Download Page 4

5760-029N 

 

IJ3000 Flushing System 

IJ3000

Page 4 of 10

 

Installation Instructions 

Revision B

 

Priming the system

 

1.  Connect the effluent bottle to the conditioner service port (see diagram A), make sure the effluent 

bottle shutoff valve is off at this time. 

2.  For priming purposes, disconnect the small length of tubing between the conditioner IDS and the 

“Conditioner in from IDS” port.  Then connect the main conditioner trunk line (normally connected to 
the “Conditioner out to print heads” port) to the output of the conditioner ids (see diagram below). 

3.  To prime the flushing system for the first time after installation, hold the prime button and 

simultaneously depress the power button on the “conditioner” and “ink” IDS’s.  The pump will 
automatically start, and will run for up to 20 cycles, pushing conditioner into the lines.  The pump 
will turn off when the accumulator reaches its normal operating pressure.  If there is excessive air in 
the lines, the process may need to be repeated, as the pump will turn off automatically after 20 
cycles. 

4.  A small amount of conditioner / ink will now be visible in their respective trunk lines.  Revert the 

plumbing at the back of the conditioner IDS back to its normal operation state per Diagram A. 

5.  It will still be necessary to bleed the air from the lines.  At the IJ3000 controller open the 

Print Menu

 

and touch the 

Flush Print Heads

 button, this will display the “Flush Print Heads” screen.  Open the 

conditioner valve by touching the 

OPEN 

button below the “Conditioner Valve” notation.  Do not exit 

the “Flush Print Heads” screen, doing so will close the conditioner valve and open the ink valve.

 

 

6.  Open the shutoff valve at the effluent bottle assembly by pushing together until the connections snap 

into place; this will allow air to flow out of the conditioner trunk line.  As soon as conditioner begins 
flowing into the effluent bottle, close the shutoff valve and disconnect the assembly. 

7.  Move the effluent bottle assembly to the first tee valve (5700-509) in the trunk line and connect it.  

Open the shutoff valve at the effluent bottle assembly allowing the air to flow out.  As soon as 

Summary of Contents for IJ3000

Page 1: ...be used with a non porous flushing system The flushing system can not be converted to use a different ink type System components Ink IDS3000 identified by its two waste ports in the back of the cover...

Page 2: ...am below 6 Tighten the bulkhead fittings by hand plus a turn with wrench and replace the IDS covers 7 Place the status beacons where they can be seen by plant personnel Beacons are labeled for easy id...

Page 3: ...ntains enough tubing and fittings for four additional print heads 1 Create all supply line and waste line tubing see Diagram A Do not connect the print head regulator to the tee valve in the main trun...

Page 4: ...eed to be repeated as the pump will turn off automatically after 20 cycles 4 A small amount of conditioner ink will now be visible in their respective trunk lines Revert the plumbing at the back of th...

Page 5: ...lves 12 Connect each print head regulator to its tee valve 13 Go to the Flush Print Heads screen at the IJ3000 controller and Flush the print heads with ink reference section Flushing the system with...

Page 6: ...et the number of required cycles The number of cycles will vary depending on how many print heads are connected what type of print heads are connected 9 or 18 dot and if all of the print heads are of...

Page 7: ...ill illuminate steady This lets the operator know that is time to have a new supply tank ready Ink or conditioner out After the float has dropped low and the pump has turned on 60 times the appropriat...

Page 8: ...ons and when the waste valve is open The conditioner flushing sequence consists of two programming loops that open and close the waste and conditioner valves The first programming loop lasts two minut...

Page 9: ...o Ambient operating temperature 40 F to 104 F o Operating humidity 10 90 non condensing Tubing Limitations o Maximum horizontal tube length 100 ft o Maximum vertical tube length bottom of IDS to bott...

Page 10: ...5760 029N IJ3000 Flushing System IJ3000 Page 10 of 10 Installation Instructions Revision B DIAGRAM A DETAIL A...

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