Diagraph IJ3000 Installation Instructions Manual Download Page 1

IJ3000

 

 IJ3000 Flushing System

 

5760-029N 

Revision B

 

 Installation Instructions

 

Page 1 of 10

 

 

© 2008 Illinois Tool Works Inc.  All rights reserved. 

Printed in USA 

 

 

 

Service Part Kit  5760-029 

 

 

WARNING: Do not turn on until all plumbing and electrical connections 
have been made. 
 
WARNING: The flushing system contains hazardous voltage.  
Disconnect power during installation. 
 
Wear eye protection and use appropriate safety equipment when 
working with ink. 
 
CAUTION:  Porous ink must be used with a porous flushing system.  
Non-porous ink must be used with a non-porous flushing system.  The 
flushing system can not be converted to use a different ink type. 
 

System components 

  Ink IDS3000 (identified by its two waste ports in the back of the cover) 

  Conditioner IDS3000 (identified by the four conditioner / ink ports in the back of the cover) 

  5-gallon waste cap assembly (5760-829) 

  Tubing and fitting kit, flushing system to four print heads (5760-830) 

  Ethernet hub (5760-158) 

  Empty 5-gallon waste pail (1301-017) 

 

Optional kits 

  Tubing and fitting kit, flushing system to four additional print heads (5760-831) 

  Mounting Kit, required if mounting to standard 80/20 bracketry (5760-368). 

 
 
 

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WASTE PAIL CAP ASSEMBLY

CONDITIONER IDS3000

FOUR INK /

CONDITIONER

PORTS

INK IDS3000

TWO WASTE

PORTS

!

 

Summary of Contents for IJ3000

Page 1: ...be used with a non porous flushing system The flushing system can not be converted to use a different ink type System components Ink IDS3000 identified by its two waste ports in the back of the cover...

Page 2: ...am below 6 Tighten the bulkhead fittings by hand plus a turn with wrench and replace the IDS covers 7 Place the status beacons where they can be seen by plant personnel Beacons are labeled for easy id...

Page 3: ...ntains enough tubing and fittings for four additional print heads 1 Create all supply line and waste line tubing see Diagram A Do not connect the print head regulator to the tee valve in the main trun...

Page 4: ...eed to be repeated as the pump will turn off automatically after 20 cycles 4 A small amount of conditioner ink will now be visible in their respective trunk lines Revert the plumbing at the back of th...

Page 5: ...lves 12 Connect each print head regulator to its tee valve 13 Go to the Flush Print Heads screen at the IJ3000 controller and Flush the print heads with ink reference section Flushing the system with...

Page 6: ...et the number of required cycles The number of cycles will vary depending on how many print heads are connected what type of print heads are connected 9 or 18 dot and if all of the print heads are of...

Page 7: ...ill illuminate steady This lets the operator know that is time to have a new supply tank ready Ink or conditioner out After the float has dropped low and the pump has turned on 60 times the appropriat...

Page 8: ...ons and when the waste valve is open The conditioner flushing sequence consists of two programming loops that open and close the waste and conditioner valves The first programming loop lasts two minut...

Page 9: ...o Ambient operating temperature 40 F to 104 F o Operating humidity 10 90 non condensing Tubing Limitations o Maximum horizontal tube length 100 ft o Maximum vertical tube length bottom of IDS to bott...

Page 10: ...5760 029N IJ3000 Flushing System IJ3000 Page 10 of 10 Installation Instructions Revision B DIAGRAM A DETAIL A...

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