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DGSHAPE DWX-42W, Setup Manual

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DGSHAPE DWX-42W Setup Manual Download Page 69

67

2. Installation and Setup

3. Performing the Initial Work

Point:

Align the 

 label affixed to the right side of the tank with the   label affixed to the machine.

Important

Move the coolant tank slowly. Forcefully moving the coolant tank may cause the coolant to spray out.

C 

Close the bottom cover.

This completes the procedure for filling the coolant tank.

Continue on to “Step 2 : Automatic Correction” (P. 68)

Summary of Contents for DWX-42W

Page 1: ...Setup Guide Read this first This guide describes the setup tasks and important conditions about the installation site that must be met in order to enable use of this machine FA01338 R4 181004...

Page 2: ...store it in a safe location Unauthorized copying or transferal in whole or in part of this manual is prohibited The contents of this operation manual and the specifications of this product are subject...

Page 3: ...omply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is op...

Page 4: ...Installation and Setup 33 1 Installation 34 Step 1 Deciding on an Installation Site 34 Step 2 Removing the Retainers 36 Step 3 Attaching the Regulator 37 Step 4 Attaching the Garbage Receptacle 42 2 C...

Page 5: ...Contents 3 3 Appendix 77 Specifications 78 Power Rating and Serial Number Location 78 Coordinates 78 Dimensional Drawings 79 Specifications 81...

Page 6: ...ended to alert the user to the risk of injury or material damage should the unit be used improperly Material damage refers to damage or other adverse effects caused with respect to the home and all it...

Page 7: ...an accident Conduct operations in a clean brightly lit location Working in a location that is dark or cluttered may lead to an accident such as becoming caught in the machine as the result of an inadv...

Page 8: ...spanners or other articles have been left behind inadvertently Otherwise such articles may be thrown from the machine with force posing a risk of injury Do not touch the spindle unit or the surroundin...

Page 9: ...ed article may result in fire or electrical shock When using an extension cord or power strip use one that adequately satisfies the machine s ratings for voltage frequency and current Use of multiple...

Page 10: ...The silicone resin being damaged may lead to electric leakage WARNING Do not place any electronic devices in the vicinity of this machine Because coolant flows within this machine water may be sprayed...

Page 11: ...ted to a power source stop the supply of compressed air and allow the pressure to escape Allowing the equipment to remain under pressure poses a hazard of flying components Use an air hose of the spec...

Page 12: ...al substances used in the grease and the safety related to those substances Refer to the appropriate safety data sheet SDS for the chemical substances used in the additives and the safety related to t...

Page 13: ...may get inside the machine and cause fire or electrical shock Caution High Voltage Removing the cover may result in high volt age electrical shock CAUTION Do not overfill or tilt the coolant tank The...

Page 14: ...utilisation de l appareil PRUDENCE Utilis pour avertir l utilisateur d un risque de blessure ou de dommage mat riel en cas de mauvaise utilisation de l appareil Par dommage mat riel il est entendu do...

Page 15: ...ntra ner un accident Utiliser l appareil dans un endroit propre et bien clair Travailler dans un endroit sombre ou encombr peut causer un accident l utilisateur risque par exemple de tr bucher malenco...

Page 16: ...solidement s assurer qu aucun outil ni aucun autre objet n a t laiss en place Si tel tait le cas ces objets pourraient tre projet s avec force hors de l appareil et causer des blessures Ne touchez pas...

Page 17: ...che et la prise lectrique correctement et avec soin Ne jamais utiliser un article endommag car cela pourrait causer un incendie ou un choc lectrique ATTENTION Si une rallonge ou une bande d alimentati...

Page 18: ...ilicone Une r sine de silicone endommag e peut mener une fuite de courant ATTENTION Ne pas placer de dispositifs lectroniques proximit de cet appareil Puisque du liquide de refroidissement circule dan...

Page 19: ...xige pas un branchement de l appareil une source d alimentation couper l arriv e d air comprim et laisser la pression s chapper Si l quipement est laiss sous pression il y a risque que des l ments soi...

Page 20: ...it pour ces substances Se reporter la fiches signal tique FS appropri e pour conna tre les produits chimiques utilis s dans les additifs et les mesures de s curit pour ces substances Remarques importa...

Page 21: ...choc lectrique Attention voltage t lev Il peut tre dangereux de retirer le couvercle puisqu il y aurait des risques de chocs lectriques cause du vol tage lev PRUDENCE Ne pas trop remplir ni incliner l...

Page 22: ...cified conditions for temperature humidity and the like Install this machine in a quiet stable location offering good operating conditions Never install this machine outside Never install this machine...

Page 23: ...the Part Names and Included Items 23 Part Names and Functions 23 Checking the Included Items 27 Detection Pin for Correction 28 Items to Prepare Yourself 29 Items to Prepare Yourself 29 Water Soft or...

Page 24: ...ll the machine and provides information on such matters as how to install the included software Be sure to read this first You can find the PDF of the manual on the included DGSHAPE Software Package C...

Page 25: ...ened during spindle rotation including the inertia after the spindle is instructed to stop Built in panel Back Regulator The regulator adjusts the pressure of the compressed air MEMO The regulator can...

Page 26: ...turned to this stocker 5 Milling bur sensor This sensor is used to adjust the milling bur height If the surface is dirty the sensor s accuracy will decrease so keep the surface clean 6 Stocker The mil...

Page 27: ...f the collet does not grasp anything so have it grasp the dummy pin when it is not grasping a milling bur In the manuals for this machine including this document the mechanisms around the spindle unit...

Page 28: ...Getting Started Side Power switch Power cord connector Compressed air intake USB connector This is for connecting a USB cable P 47 Step 2 Connecting the USB Cable LAN connector This is for connecting...

Page 29: ...correction jig 1 ATC magazine correction jig 1 A screw 1 Detection pin for correction 1 Measuring cup 1 Coolant filters 2 Regulator with stay B screws 2 Waste receptacle Air hose 1 Milling bur remova...

Page 30: ...o have it grasp the dummy pin when it is not grasping a milling bur The dummy pin is attached to the spindle upon shipment The dummy pin and the detection pin for correction have the same shape but do...

Page 31: ...uires compressed air You will need to prepare a compressor separately WARNING The pressure of the compressed air must be 1 0 MPa or less Anything higher may result in a serious accident such as a rupt...

Page 32: ...ne The air hose must meet the following conditions Hose outer diameter 6 mm polyurethane resin tube 6 mm Note Be sure to use the included regulator when supplying compressed air Fluid Receptacle Becau...

Page 33: ...owder that adheres to the machine and the cutting tool after milling To purchase chelating reagent contact your authorized DGSHAPE Corporation dealer or access our website http www dgshape com The exp...

Page 34: ...32...

Page 35: ...are 44 Step 2 Connecting the USB Cable 47 Step 3 Switching the Power On 48 Step 4 Selecting the Machine to Connect To 50 Step 5 Determining the LAN Address 51 Step 6 Setting the Computer s Network 52...

Page 36: ...on or explosion may occur WARNING Never install this machine outside or in any location where exposure to water or high humidity may occur Current leakage may cause electrical shock or fire WARNING Po...

Page 37: ...pace is available to allow the front cover to be opened Ensure that space is available in front of and behind the machine to enable the opening of the bottom cover 980 mm 38 6 in 785 mm 30 9 in Instal...

Page 38: ...y cause faulty operation or a breakdown when the power is switched on The retainers will be required when moving the machine to a different location Store them carefully so that they do not get mispla...

Page 39: ...e auto drain type Attaching the regulator incorrectly can cause leakage Be sure to attach the regulator according to the procedure WARNING Before supplying compressed air make sure that the bowl is se...

Page 40: ...regulator to the back of the machine 1 Temporarily tighten the B screws in two locations on the back of the machine Use the screw holes at the top of the back of the machine 2 Attach the regulator s...

Page 41: ...n the B screws in two locations on the side of the machine Use the screw holes at the bottom of the side of the machine You can attach the regulator on either the left side or right side of the machin...

Page 42: ...ach Insert firmly as far as it will go To detach Press and hold the ring and pull out the hose To source of compressed air To compressed air intake on the machine WARNING Securely insert the air hose...

Page 43: ...sure adjustment knob 2 Slowly turn the upper knob Adjust until the meter reads between 0 18 and 0 22 MPa 3 Push down on the upper knob Important Be sure to set the regulator to 0 22 MPa or lower Anyth...

Page 44: ...42 2 Installation and Setup 1 Installation Step 4 Attaching the Garbage Receptacle Procedure A Open the front cover B Attach the garbage receptacle...

Page 45: ...nect To P 50 Step 5 Determining the LAN Address P 51 Step 6 Setting the Computer s Network P 52 Step 7 Setting the Machine s Network P 54 Step 8 Disconnecting the USB Cable P 57 Step 9 Connecting the...

Page 46: ...ware has not been tested when running in the Windows XP mode in Windows 7 For the latest information see the DGSHAPE Corporation website http www dgshape com Installable Software VPanel for DWX This i...

Page 47: ...may make installation impossible Procedure A Before installation confirm that the machine and the computer are not connected with the USB cable B Log on to Windows as an Administrator C Insert the DGS...

Page 48: ...eed with the installation by following the displayed information G If the following window appears click Install Installation information for each piece of software will be displayed automatically Fol...

Page 49: ...not be possible When using a LAN connection we recommend that you use a LAN connection after connecting over a USB By establishing a USB connection and a LAN connection you can reduce the risk of oper...

Page 50: ...rticle may result in fire or electrical shock WARNING When using an extension cord or power strip use one that adequately satisfies the machine s ratings for voltage frequency and current Use of multi...

Page 51: ...r will be installed automatically on the computer connected with the USB cable Important Do not bind the power code with the cable clamp Wire the power cord so that it does not come into contact with...

Page 52: ...el for DWX icon under VPanel for DWX B From the Usable machine list click the image of the machine that you want to operate The clicked machine is displayed under Machine to operate and is displayed d...

Page 53: ...connect the computer and the machine via LAN Connecting the Computer and the Machine Directly Computer Machine side Remarks IP address 192 168 1 XXX 192 168 1 YYY Ensure that these are unique numbers...

Page 54: ...Click Network Internet then Network and Sharing Center 3 Click Change adapter settings from the list on the left side of the window 4 Right click Ethernet 5 Click Properties Windows 8 1 1 On the Start...

Page 55: ...w is Wi Fi Status On Windows 7 the name of this window is Local Area Connection Status or Wireless Network Connection Status D Select Internet Protocol Version 4 TCP IPv4 and then click Properties Wit...

Page 56: ...lick OK or Close to close the windows that have been displayed in the procedure Step 7 Setting the Machine s Network Procedure A VPanel will be displayed Click the VPanel icon in the task tray on the...

Page 57: ...55 2 Installation and Setup 2 Connecting to the Computer B Click The Settings window is displayed C Click the Settings tab and then click Add connection...

Page 58: ...P 51 for the IP address Subnet mask and Default gateway E Click OK The machine restarts The settings are complete when the machine finishes restarting MEMO The name entered for LAN connected printer n...

Page 59: ...USB cable or the power cord The LAN cable coming into contact with other cables will result in communication errors due to electrical noise Connecting the Computer and the Machine Directly Connecting...

Page 60: ...direct connection to the machine is possible when using a crossover cable In addition if the computer supports AUTO MDI MDI X a direct connection to the machine is possible when using a straight cabl...

Page 61: ...anel Click the VPanel icon in the task tray on the desktop VPanel will be displayed If you cannot find in the task tray start the program from the Windows Start screen or the Start menu P 50 Step 4 Se...

Page 62: ...ly in the Usable machine list If you click the same machine again in the Usable machine list the machine disappears from the Machine to operate field Important When the machine is connected to multipl...

Page 63: ...g the Coolant Tank CAUTION Do not overfill or tilt the coolant tank The fluid inlet on the coolant tank is open Overfilling or tilting will cause fluid to spill out CAUTION When raising or lowering th...

Page 64: ...62 2 Installation and Setup 3 Performing the Initial Work Filling 1 Remove the coolant tank A Click The following window is displayed B Open the bottom cover...

Page 65: ...tray and lid of the coolant tank Tray lid Tray Lift the lid and the tray together to remove them at the same time B Install the coolant filters 2 Orient the coolant filters so that the end with the p...

Page 66: ...nk water 4 750 ml and additive 250 ml Water additive solution chelating reagent 400 1 When filling the tank water additive solution 5 000 ml and chelating reagent 12 5 ml CAUTION Be sure to use the sp...

Page 67: ...illing time exceeds 8 hours regardless of whether milling waste adheres to the machine P 61 Step 1 Filling the Coolant Tank MEMO The ratios required to create approximately one liter of coolant are wr...

Page 68: ...the coolant tank to its original position A Return the coolant tank to its original position B Push the coolant tank toward the back of the machine Push the coolant tank to the point where you feel a...

Page 69: ...ht side of the tank with the label affixed to the machine Important Move the coolant tank slowly Forcefully moving the coolant tank may cause the coolant to spray out C Close the bottom cover This com...

Page 70: ...n the detection pin for correction is used as the dummy pin a new detection pin for correction will be necessary Contact your authorized DGSHAPE Corporation dealer or access our website http www dgsha...

Page 71: ...o be wiped Automatic correction jig Dummy pin and spindle head Milling bur sensor contact side of the milling bur ATC magazine bottom surface 2 Attach the automatic correction jig A Attach the ATC mag...

Page 72: ...protrusion on the rotary axis and then insert the jig Ensure that there is no gap between the surfaces It does not matter which of the two recesses on the jig is aligned to the protrusion Not OK Alig...

Page 73: ...el is as shown below ignore it at this point This indication is handled by P 73 Step 3 Spindle Run In Long which will be carried out after this procedure A Click B Click the Maintenance tab and then c...

Page 74: ...ing work time will be displayed on VPanel The automatic correction is finished when the message shown in the figure is displayed E Click OK F Open the front cover G Remove the correction pin and jig D...

Page 75: ...this with both hands MEMO If a window prompting you to perform collet maintenance is displayed do so according to the user s manual B Click MEMO If the display under MAINTENANCE in VPanel is as shown...

Page 76: ...ck the Maintenance tab and then click Spindle run in long The following window is displayed D Remove the workpiece rotary axis correction jig and ATC magazine correction jig if they are attached E Cli...

Page 77: ...G Spin the spindle around 10 times in either direction by hand H Close the front cover Spindle run in will begin The machine status light will flash blue The remaining work time will be displayed on V...

Page 78: ...76...

Page 79: ...77 3 Appendix 3 Appendix Specifications 78 Power Rating and Serial Number Location 78 Coordinates 78 Dimensional Drawings 79 Specifications 81...

Page 80: ...serial number is required for maintenance servicing and support Never peel off the label Power rating Use an electrical outlet that meets the ratings for voltage frequency and current given here Coord...

Page 81: ...Specifications 79 3 Appendix Dimensional Drawings Machine Dimensions Unit mm in 355 6 14 678 26 7 600 23 7 482 19 63 2 2 5 560 22 1 418 16 5 56 2 3 785 30 9 364 14 4 980 38 6 538 21 2...

Page 82: ...Specifications 80 3 Appendix Detection Pin for Correction Dummy Pin Dimensions Unit mm in 40 1 6 3 0 2 4 8 0 2 17 0 7 Workpiece Mounting Part Dimensions Unit mm in 19 0 8 19 0 8...

Page 83: ...2 1A Power consumption Approx 190 W Operating noise During operation 70 db A or less when not cutting During standby 48 dB A or less External Dimensions Width depth height 482 560 600 mm 19 0 22 0 23...

Page 84: ...debe devolverse al centro de reciclaje m s cercano a su domicilio para su correcta eliminaci n No lo tire a la basura Deite fora separadamente este produto no seu centro de reciclagem local N o o deit...

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