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5

Transportation

 

WARNING: Fire hazard. Do not store or carry the

 

battery pack so that metal objects can contact 
exposed battery terminals.

 For example, do 

not place the battery pack in aprons, pockets, tool 
boxes, product kit boxes, drawers, etc., with loose 
nails, screws, keys, etc. 

Transporting batteries 

can possibly cause fires if the battery terminals 
inadvertently come in contact with conductive 
materials such as keys, coins, hand tools and the 
like. 

The US Department of Transportation Hazardous 

Material Regulations (HMR) actually prohibit 
transporting batteries in commerce or on airplanes in 
carry-on baggage UNLESS they are properly protected 
from short circuits. So when transporting individual 
battery packs, make sure that the battery terminals 
are protected and well insulated from materials that 
could contact them and cause a short circuit.

shipping the 

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 FlEXVOlT™ Battery

The 

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 FLEXVOLT™ battery has two modes: 

Use

 and 

shipping

Use Mode:

 When the FLEXVOLT™ battery stands alone or is 

in a 

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 20V Max* product, it will operate as a 20V Max* 

battery. When the FLEXVOLT™ battery is in a 60V Max* or a 
120V Max* (two 60V Max* batteries) product, it will operate 
as a 60V Max* battery. 

shipping Mode:

 When 

the cap is attached to the 
FLEXVOLT™ battery, the 
battery is in Shipping Mode. 
Strings of cells are electrically 
disconnected within the pack resulting in three batteries 
with a lower Watt hour (Wh) rating as compared to one 
battery with a higher Watt hour rating. This increased 
quantity of three batteries with the lower Watt hour rating 
can exempt the pack from certain shipping regulations that 
are imposed upon the higher Watt hour batteries.
The battery label indicates two Watt hour ratings (see 
example). Depending on how the battery is shipped, the 
appropriate Watt hour rating must be used to determine 
the applicable shipping requirements. If utilizing the 
shipping cap, the pack will be considered 3 batteries at 
the Watt hour rating indicated for “Shipping”. If shipping 
without the cap or in a tool, the pack will be considered one 
battery at the Watt hour rating indicated next to “Use”.

USE: 120 Wh   Shipping: 3 x 40 Wh

Example of Use and Shipping Label Marking

For example, Shipping Wh rating might indicate 3 x 40 Wh, 
meaning 3 batteries of 40 Watt hours each. The Use Wh 
rating might indicate 120 Wh (1 battery implied).

Fuel Gauge Battery Packs (Fig. B)

Some 

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 battery packs include a fuel gauge which 

consists of three green LED lights that indicate the level of 
charge remaining in the battery pack.
The fuel gauge is an indication of approximate levels of 
charge remaining in the battery pack according to the 
following indicators:

75–100% charged

51–74% charged

< 50% charged

Pack needs to be charged

To actuate the fuel gauge, press and hold the fuel gauge 
button. A combination of the three green LED lights will 
illuminate designating the level of charge left. When the 
level of charge in the battery is below the usable limit, the 
fuel gauge will not illuminate and the battery will need to 
be recharged.

Fig. B

nOTE: 

The fuel gauge is only an indication of the charge left 

on the battery pack. It does not indicate tool functionality 
and is subject to variation based on product components, 
temperature and end-user application.
For more information regarding fuel gauge battery packs, 
please contact call 1-800-4-

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WALT

 (1-800-433-9258) or 

visit our website www.dewalt.com.

The RBRC® Seal

The RBRC® (Rechargeable Battery 
Recycling Corporation) Seal on the nickel 
cadmium, nickel metal hydride or lithium-
ion batteries (or battery packs) indicates 
that the costs to recycle these batteries 
(or battery packs) at the end of their useful life have already 
been paid by 

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. In some areas, it is illegal to place 

spent nickel cadmium, nickel metal hydride or lithium-ion 
batteries in the trash or municipal solid waste stream and 
the Call 2 Recycle® program provides an environmentally 
conscious alternative.
Call 2 Recycle, Inc., in cooperation with 

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 and other 

battery users, has established the program in the United 
States and Canada to facilitate the collection of spent nickel 
cadmium, nickel metal hydride or lithium-ion batteries. Help 
protect our environment and conserve natural resources by 
returning the spent nickel cadmium, nickel metal hydride 
or lithium-ion batteries to an authorized 

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 service 

center or to your local retailer for recycling. You may also 
contact your local recycling center for information on 
where to drop off the spent battery. RBRC® is a registered 
trademark of Call 2 Recycle, Inc

.

Important Safety Instructions for All 
Battery Chargers

 

WARNING: Read all safety warnings and all 
instructions for the battery pack, charger and 
power tool. Failure to follow the warnings and 
instructions may result in electric shock, fire and/
or serious injury.

Summary of Contents for DCE400B

Page 1: ... injury Used without word Indicates a safety related message NOTICE Indicates a practice not related to personal injury which if not avoided may result in property damage WARNING Read all safety warnings instructions illustrations and specifications provided with this power tool Failure to follow all instructions listed below may result in electric shock fire and or serious injury WARNING To reduc...

Page 2: ...ent Always wear eye protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries c Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery pack picking up or carrying the tool Carrying power tools with your finger on the switch or ...

Page 3: ...hands can be pinched if they become caught in the attachments Inspect tool and attachments before use Never attempt to repair or use a damaged expander head or other attachment Replace with a new expander head This tool produces large forces that can break attachments or parts and cause injury Always be attentive and take proper safety precautions including wearing eye protection Only trained pers...

Page 4: ... manual for compatibility of chargers and battery packs READ ALL INSTRUCTIONS Important Safety Instructions for All Battery Packs WARNING Read all safety warnings and all instructions for the battery pack charger and power tool Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Do not charge or use the battery pack in explosive atmospheres such ...

Page 5: ...ng might indicate 120 Wh 1 battery implied Fuel Gauge Battery Packs Fig B Some DeWALT battery packs include a fuel gauge which consists of three green LED lights that indicate the level of charge remaining in the battery pack The fuel gauge is an indication of approximate levels of charge remaining in the battery pack according to the following indicators 75 100 charged 51 74 charged 50 charged Pa...

Page 6: ...ottom of the housing Do not operate the charger with a damaged cord or plug Do not operate the charger if it has received a sharp blow been dropped or otherwise damaged in any way Take it to an authorized service center Do not disassemble the charger take it to an authorized service center when service or repair is required Incorrect reassembly may result in a risk of electric shock electrocution ...

Page 7: ...CB113 DCB115 DCB118 DCB132 These chargers are designed to be wall mountable or to sit upright on a table or work surface If wall mounting locate the charger within reach of an electrical outlet and away from a corner or other obstructions which may impede air flow Use the back of the charger as a template for the location of the mounting screws on the wall Mount the charger securely using drywall ...

Page 8: ...it off and remove the battery pack before making any adjustments or removing installing attachments or accessories An accidental start up can cause injury Installing and Removing the Expander Head Fig A D To install an expander head 1 screw onto the tool clockwise until hand tight DO NOT over tighten To uninstall an expander head unscrew from the tool counterclockwise NOTICE To reduce the chance o...

Page 9: ...y pack out of the tool handle Insert it into the charger as described in the charger section of this manual Fig E 10 9 Proper Hand Position Fig F WARNING Toreducetheriskofseriouspersonalinjury ALWAYS useproperhandpositionasshown WARNING Toreducetheriskofseriouspersonal injury ALWAYS holdsecurelyinanticipationofa suddenreaction Proper hand position requires one hand on the main handle 3 Fig F 3 Tri...

Page 10: ...new PEX Ring Making 3 8 PEX Tubing Connections Fig A G The thicker 3 8 PEX rings will not fit over 3 8 PEX tubing without first expanding each end of the PEX ring 1 Insert the expander head 1 into the PEX ring 11 2 Squeeze the trigger switch 4 and allow the expander head to exapand the PEX ring once 3 Remove the PEX ring and repeat steps 1 and 2 for the other end of the PEX ring 4 IMMEDIATELY slid...

Page 11: ...rship will serve as your proof of purchase FOR YOUR SAFETY Registering your product will allow us to contact you in the unlikely event a safety notification is required under the Federal Consumer Safety Act Register online at www dewalt com register Three Year Limited Warranty DeWALT will repair without charge any defects due to faulty materials or workmanship for three years from the date of purc...

Page 12: ...tubing removed while the expander cone was in the expanded postion Cut 2 50 mm from the PEX tubing and restart the process Is the PEX tubing and Ring dry Wipe dry with a clean lint free cloth Is there grease from the expander head inside the PEX tubing Wipe off all grease from inside the PEX tubing and relubricate the expander head The Ring slides during the expansion process Is the PEX tubing and...

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