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c)   Prevent unintentional starting. Ensure the switch is in the off position 

before plugging in. 

Carrying power tools with your finger on the switch or 

plugging in power tools that have the switch on invites accidents.

d)  Remove any adjusting key or wrench before turning the power tool on. 

wrench or a key left attached to a rotating part of the power tool may result in 

personal injury.

e)  Do not overreach. Keep proper footing and balance at all times. 

This 

enables better control of the power tool in unexpected situations.

f)   Dress properly. Do not wear loose clothing or jewellery. Keep your hair, 

clothing and gloves away from moving parts. 

Loose clothes, jewellery or 

long hair can be caught in moving parts. 

g)  If devices are provided for the connection of dust extraction and collection 

facilities, ensure these are connected and properly used. 

Use of dust 

collection can reduce dust-related hazards.

4) POWER TOOL USE AND CARE

a)  Do not force the power tool. Use the correct power tool for your 

application. 

The correct power tool will do the job better and safer at the rate 

for which it was designed.

b)  Do not use the power tool if the switch does not turn it on and off. 

Any 

power tool that cannot be controlled with the switch is dangerous and must 

be repaired.

c)   Disconnect the plug from the power source and/or the battery pack from 

the power tool before making any adjustments, changing accessories, 

or storing power tools. 

Such preventive safety measures reduce the risk of 

starting the power tool accidentally.

d)  Store idle power tools out of the reach of children and do not allow 

persons unfamiliar with the power tool or these instructions to operate the 

power tool. 

Power tools are dangerous in the hands of untrained users.

e)  Maintain power tools. Check for misalignment or binding of moving parts, 

breakage of parts and any other condition that may affect the power tool’s 

operation. If damaged, have the power tool repaired before use. 

Many 

accidents are caused by poorly maintained power tools.

f)   Keep cutting tools sharp and clean. 

Properly maintained cutting tools with 

sharp cutting edges are less likely to bind and are easier to control.

g)   Use the power tool, accessories and tool bits etc., in accordance with 

these instructions and in the manner intended for the particular type of 

power tool, taking into account the working conditions and the work to be 

performed. 

Use of the power tool for operations different from those intended 

could result in a hazardous situation..

5) BATTERY TOOL USE AND CARE

a)  Ensure the switch is in the off position before inserting battery pack. 

Inserting the battery pack into power tools that have the switch on invites 

accidents

b)  Recharge only with the charger specified by the manufacturer. 

A charger 

that is suitable for one type of battery pack may create a risk of fire when 

used with another battery pack.

c)   Use power tools only with specifically designated battery packs. 

Use of any 

other battery packs may create a risk of injury and fire.

d)  When battery pack is not in use, keep it away from other metal objects like 

paper clips, coins, keys, nails, screws, or other small metal objects that 

can make a connection from one terminal to another. 

Shorting the battery 

terminals together may cause burns or a fire.

e)  Under abusive conditions, liquid may be ejected from the battery, avoid 

contact. If contact accidentally occurs, flush with water. If liquid contacts 

eyes, additionally seek medical help. 

Liquid ejected from the battery may 

cause irritation or burns

6) SERVICE

a)  Have your power tool serviced by a qualified repair person using only 

identical replacement parts. 

This will ensure that the safety of the power tool 

is maintained.

Electrical Safety

The electric motor has been designed for one voltage only. Always check that the 

power supply corresponds to the voltage on the rating plate. 240 V AC means your 

tool will operate on alternating current. As little as 10% lower voltage can cause loss 

of power and can result in overheating. All D

E

WALT tools are factory tested; if this 

tool does not operate, check the power supply. Your D

E

WALT tool is double insulated, 

therefore no earth wire is required.

Summary of Contents for DC411-XE

Page 1: ...DC411 XE CORDLESS FINISHING GRINDER INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ...rigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase...

Page 4: ...poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performe...

Page 5: ...for your selected wheel Proper wheel flanges support the wheel thus reducing the possibility of wheel breakage Flanges for cut off wheels may be different from grinding wheel flanges e Do not use worn down wheels from larger power tools Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst Additional Safety Warnings Specific for Abrasive Cutting ...

Page 6: ... per minute min per minute BPM beats per minute IPM impacts per minute Safety Warnings Specific for Sanding Operations a Do not use excessively oversized sanding disc paper Follow manufacturers recommendations when selecting sanding paper Larger sanding paper extending beyond the sanding pad presents a laceration hazard and may cause snagging tearing of the disc or kickback Safety Warnings Specifi...

Page 7: ...battery is out of the tool or charger Remove cap before placing battery in charger or tool WARNING Fire hazard Do not store or carry battery so that metal objects can contact exposed battery terminals For example do not place battery in aprons pockets tool boxes product kit boxes drawers etc with loose nails screws keys etc without battery cap Transporting batteries can possibly cause fires if the...

Page 8: ...ctrocution may result WARNING Shock hazard Do not allow any liquid to get inside charger Electric shock may result CAUTION Burn hazard To reduce the risk of injury charge only DEWALT rechargeable batteries Other types of batteries may burst causing personal injury and damage CAUTION Under certain conditions with the charger plugged in to the power supply the exposed charging contacts inside the ch...

Page 9: ...r until the individual cells in the battery pack are equalized The battery pack is ready for use and can be removed at any time during the Tune Up mode 4 Once the Automatic Tune Up mode is complete the charger will begin a maintenance charge the red indicator will remain lit Chargers Your tool uses a DEWALT 7 2 9 6 12 14 4 18 Volt charger Be sure to read all safety instructions before using your c...

Page 10: ...Y Some chargers have a Hot Cold Pack Delay feature when the charger detects a battery that is hot it automatically starts a Hot Pack Delay suspending charging until the battery has cooled After the battery has cooled the charger automatically switches to the Pack Charging mode This feature ensures maximum battery life The red light flashes long then short while in the Hot Pack Delay mode PROBLEM P...

Page 11: ...risks cannot be avoided These are Impairment of hearing Risk of dust inhalation Risk of personal injury due to prolonged use Risk of burns due to accessories becoming hot during operation ASSEMBLY AND ADJUSTMENTS Attaching Side Handle The side handle E can be fitted to either side of the E gear case in the threaded holes Before using the tool check that the handle is tightened securely To improve ...

Page 12: ...ds are included in the accessory package 1 Open the guard latch K and align the lugs L on the guard with the slots on the gear case M This will align the lugs on the guard with the slots on the gear case cover 2 Push the guard down until the guard lugs engage and rotate freely in the groove on the gear case hub 3 With the guard latch open rotate the guard I into the desired working position The gu...

Page 13: ...mm 4 1 2 GRINDING WHEELS unthreaded backing flange threaded clamp nut Type 27 hubbed wheel Type 27 guard Type 27 depressed center wheel WIRE WHEELS 76 2 mm 3 wire cup brush 101 6 mm 4 wire wheel Type 27 guard Type 27 guard ...

Page 14: ...p disc threaded clamp nut rubber backing pad sanding disc threaded clamp nut SANDING DISCS 115 mm mm 4 1 2 CUTTING WHEELS Type 1 guard unthreaded backing flange abrasive cutting wheel threaded clamp nut Type 1 guard unthreaded backing flange diamond cutting wheel threaded clamp nut Type 27 guard Type 27 guard ...

Page 15: ...is colored red to indicate when the switch is in its unlocked position Pull the trigger switch A to turn the motor ON Releasing the trigger switch turns the motor OFF NOTE This tool has no provision to lock the switch in the ON position and should never be locked ON by any other means CAUTION Hold the side handle and body of the tool firmly to maintain control of the tool at start up and during us...

Page 16: ... wheel If the wheel you are installing is 3 17 mm 1 8 thick or less place the threaded clamp nut on the spindle so that the raised section pilot is not against the wheel 3 17 mm 1 8 WHEELS backing flange clamp nut 6 35 mm 1 4 WHEELS backing flange clamp nut 4 While depressing the spindle lock button tighten the clamp nut with a wrench 5 To remove the wheel depress the spindle lock button and loose...

Page 17: ... move the tool in a forward and back motion to avoid creating gouges in the work surface 5 Remove the tool from work surface before turning tool off Allow the tool to stop rotating before laying it down MOUNTING SANDING BACKING PADS WARNING To reduce the risk of serious personal injury turn tool off and remove battery pack before making any adjustments or removing installing attachments or accesso...

Page 18: ...kers should wash and clean up BEFORE eating drinking or smoking Articles of food drink or smoking should not be left in the work area where dust would settle on them ENVIRONMENTAL SAFETY 1 Paint should be removed in such a manner as to minimize the amount of dust generated 2 Areas where paint removal is occurring should be sealed with plastic sheeting of 0 1 mm 3 mils thickness 3 Sanding should be...

Page 19: ...ided cutting wheel guard is included with this tool and is required when using cutting wheels Failure to use proper flange and guard can result in injury resulting from wheel breakage and wheel contact See pages 11 and 12 for more information MOUNTING CLOSED TYPE 1 GUARD WARNING To reduce the risk of serious personal injury turn tool off and remove battery pack before making any adjustments or rem...

Page 20: ...or accessories Lubrication DEWALT tools are properly lubricated at the factory and are ready for use Cleaning WARNING Blow dirt and dust out of all air vents with clean dry air at least once a week To minimize the risk of eye injury always wear ANSI Z87 1 approved eye protection when performing this WARNING Never use solvents or other harsh chemicals for cleaning the non metallic parts of the tool...

Page 21: ...SERVICE CONTRACT DEWALT will also maintain the tool for free at any time during the first year of purchase This includes labour parts and lubrication required to restore the product to sound mechanical and or electrical condition Normal wear parts are not covered in this service Carbon brushes worn more then 50 will be replaced NOTE Three Year Warranty is not applicable to items deemed as consumab...

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Page 24: ... X X X X 60 60 X X X X DC9096 18 2 4 X X X X 60 X 60 20 X 60 X 60 60 X X X 60 60 60 DC9180 18 2 0 X X X X X X X X X X X X X X X X 60 X 60 DW9096 18 2 4 X X X X 60 X 60 20 X 60 X 60 60 X X X 60 60 60 DE9095 XJ 18 2 0 X X X X 60 X 60 20 X 60 X 60 60 X X X 60 60 60 DC9091 14 4 2 4 60 60 60 60 60 15 60 15 60 60 60 60 60 X X X 60 60 60 DC9144 14 4 2 0 X X X X X X X X X X X X X X X X 60 X 60 DE9091 XJ 1...

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