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  2. Depress spindle lock button and use a wrench on the hub of the wire wheel or 

brush to tighten the wheel.

  3. To remove the wheel, reverse the above procedure.

CAUTION:

 

To reduce the risk of damage to the tool,

 

properly seat the wheel hub 

before turning the tool on.

USING WIRE CUP BRUSHES AND WIRE WHEELS

Wire wheels and brushes can be used for removing rust, scale and paint, and for 

smoothing irregular surfaces.

NOTE:

 The same precautions should be taken when wire brushing paint as when 

sanding paint (see page 16).
  1. Allow the tool to reach full speed before touching the tool to the work surface. 
  2. Apply minimum pressure to work surface, allowing the tool to operate at high 

speed. Material removal rate is greatest when the tool operates at high speed.

  3. Maintain a 5

˚

 to 10

˚

 angle between the tool and 

5

˚

-10

˚

work surface for wire cup brushes.

  4. Maintain contact between the edge of the wheel 

and the work surface with wire wheels. 

  5. Continuously move the tool in a forward and 

back motion to avoid creating gouges in the work 

surface. Allowing the tool to rest on the work 

surface without moving, or moving the tool in a circular motion causes burning 

and swirling marks on the work surface. 

  6. Remove the tool from the work surface before turning the tool off. Allow the tool 

to stop rotating before setting it down.

CAUTION:

 

Use extra care when working over an edge, as a sudden sharp 

movement of grinder may be experienced. 

Mounting and Using Cutting (Type 1) Wheels 

Cutting wheels include diamond wheels and abrasive discs. Abrasive cutting wheels 

for metal and concrete use are available. Diamond blades for concrete cutting can 

also be used.

WARNING:

 A closed, two-sided cutting wheel guard is included with this tool and 

is re quired when using cutting wheels. Fail ure to use proper flange and guard can 

re sult in injury resulting from wheel breakage and wheel contact. See pages 11 and 

12 for more information.

MOUNTING CLOSED (TYPE 1) GUARD

WARNING: To reduce the risk of serious personal injury, turn tool off and 

remove battery pack before making any adjustments or removing/installing 

attachments or accessories. 

  1. Open the guard latch (R), and align the lugs (S) 

T

R

S

on the guard with the slots on the hub (T). This 

will align the lugs with slots on the gear case 

cover. Position the guard facing backward.

  2. Push the guard down until the guard 

lug engages and rotates freely in the groove on 

the gear case hub.

  3. Rotate guard (I) into desired working position. 

The guard body should be positioned between the 

I

spindle and the operator to provide maximum 

operator protection.

  4. Close the guard latch to secure the guard on the 

gear case cover. You should be unable to rotate 

the guard by hand when the latch is in closed 

position. Do not operate grinder with a loose 

guard or clamp lever in open position.

  5. To remove the guard, open the guard latch,     

V

 

rotate the guard so that the arrows are aligned 

and pull up on the guard.

NOTE: 

The guard is pre-adjusted to the dia met-

er of the gear case hub at the factory. If, after a 

period of time, the guard becomes loose, tighten 

the adjusting screw (V) with the clamp lever in the 

closed position with guard installed on the tool.

CAUTION: To reduce the risk of damage to the tool

, do not tighten adjusting screw 

with clamp lever in open position. Undetectable damage to guard or mounting hub 

may result.

MOUNTING CUTTING WHEELS

WARNING: To reduce the risk of serious personal injury, turn tool off and 

remove battery pack before making any adjustments or removing/installing 

attachments or accessories. 

Summary of Contents for DC411-XE

Page 1: ...DC411 XE CORDLESS FINISHING GRINDER INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ...rigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase...

Page 4: ...poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performe...

Page 5: ...for your selected wheel Proper wheel flanges support the wheel thus reducing the possibility of wheel breakage Flanges for cut off wheels may be different from grinding wheel flanges e Do not use worn down wheels from larger power tools Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst Additional Safety Warnings Specific for Abrasive Cutting ...

Page 6: ... per minute min per minute BPM beats per minute IPM impacts per minute Safety Warnings Specific for Sanding Operations a Do not use excessively oversized sanding disc paper Follow manufacturers recommendations when selecting sanding paper Larger sanding paper extending beyond the sanding pad presents a laceration hazard and may cause snagging tearing of the disc or kickback Safety Warnings Specifi...

Page 7: ...battery is out of the tool or charger Remove cap before placing battery in charger or tool WARNING Fire hazard Do not store or carry battery so that metal objects can contact exposed battery terminals For example do not place battery in aprons pockets tool boxes product kit boxes drawers etc with loose nails screws keys etc without battery cap Transporting batteries can possibly cause fires if the...

Page 8: ...ctrocution may result WARNING Shock hazard Do not allow any liquid to get inside charger Electric shock may result CAUTION Burn hazard To reduce the risk of injury charge only DEWALT rechargeable batteries Other types of batteries may burst causing personal injury and damage CAUTION Under certain conditions with the charger plugged in to the power supply the exposed charging contacts inside the ch...

Page 9: ...r until the individual cells in the battery pack are equalized The battery pack is ready for use and can be removed at any time during the Tune Up mode 4 Once the Automatic Tune Up mode is complete the charger will begin a maintenance charge the red indicator will remain lit Chargers Your tool uses a DEWALT 7 2 9 6 12 14 4 18 Volt charger Be sure to read all safety instructions before using your c...

Page 10: ...Y Some chargers have a Hot Cold Pack Delay feature when the charger detects a battery that is hot it automatically starts a Hot Pack Delay suspending charging until the battery has cooled After the battery has cooled the charger automatically switches to the Pack Charging mode This feature ensures maximum battery life The red light flashes long then short while in the Hot Pack Delay mode PROBLEM P...

Page 11: ...risks cannot be avoided These are Impairment of hearing Risk of dust inhalation Risk of personal injury due to prolonged use Risk of burns due to accessories becoming hot during operation ASSEMBLY AND ADJUSTMENTS Attaching Side Handle The side handle E can be fitted to either side of the E gear case in the threaded holes Before using the tool check that the handle is tightened securely To improve ...

Page 12: ...ds are included in the accessory package 1 Open the guard latch K and align the lugs L on the guard with the slots on the gear case M This will align the lugs on the guard with the slots on the gear case cover 2 Push the guard down until the guard lugs engage and rotate freely in the groove on the gear case hub 3 With the guard latch open rotate the guard I into the desired working position The gu...

Page 13: ...mm 4 1 2 GRINDING WHEELS unthreaded backing flange threaded clamp nut Type 27 hubbed wheel Type 27 guard Type 27 depressed center wheel WIRE WHEELS 76 2 mm 3 wire cup brush 101 6 mm 4 wire wheel Type 27 guard Type 27 guard ...

Page 14: ...p disc threaded clamp nut rubber backing pad sanding disc threaded clamp nut SANDING DISCS 115 mm mm 4 1 2 CUTTING WHEELS Type 1 guard unthreaded backing flange abrasive cutting wheel threaded clamp nut Type 1 guard unthreaded backing flange diamond cutting wheel threaded clamp nut Type 27 guard Type 27 guard ...

Page 15: ...is colored red to indicate when the switch is in its unlocked position Pull the trigger switch A to turn the motor ON Releasing the trigger switch turns the motor OFF NOTE This tool has no provision to lock the switch in the ON position and should never be locked ON by any other means CAUTION Hold the side handle and body of the tool firmly to maintain control of the tool at start up and during us...

Page 16: ... wheel If the wheel you are installing is 3 17 mm 1 8 thick or less place the threaded clamp nut on the spindle so that the raised section pilot is not against the wheel 3 17 mm 1 8 WHEELS backing flange clamp nut 6 35 mm 1 4 WHEELS backing flange clamp nut 4 While depressing the spindle lock button tighten the clamp nut with a wrench 5 To remove the wheel depress the spindle lock button and loose...

Page 17: ... move the tool in a forward and back motion to avoid creating gouges in the work surface 5 Remove the tool from work surface before turning tool off Allow the tool to stop rotating before laying it down MOUNTING SANDING BACKING PADS WARNING To reduce the risk of serious personal injury turn tool off and remove battery pack before making any adjustments or removing installing attachments or accesso...

Page 18: ...kers should wash and clean up BEFORE eating drinking or smoking Articles of food drink or smoking should not be left in the work area where dust would settle on them ENVIRONMENTAL SAFETY 1 Paint should be removed in such a manner as to minimize the amount of dust generated 2 Areas where paint removal is occurring should be sealed with plastic sheeting of 0 1 mm 3 mils thickness 3 Sanding should be...

Page 19: ...ided cutting wheel guard is included with this tool and is required when using cutting wheels Failure to use proper flange and guard can result in injury resulting from wheel breakage and wheel contact See pages 11 and 12 for more information MOUNTING CLOSED TYPE 1 GUARD WARNING To reduce the risk of serious personal injury turn tool off and remove battery pack before making any adjustments or rem...

Page 20: ...or accessories Lubrication DEWALT tools are properly lubricated at the factory and are ready for use Cleaning WARNING Blow dirt and dust out of all air vents with clean dry air at least once a week To minimize the risk of eye injury always wear ANSI Z87 1 approved eye protection when performing this WARNING Never use solvents or other harsh chemicals for cleaning the non metallic parts of the tool...

Page 21: ...SERVICE CONTRACT DEWALT will also maintain the tool for free at any time during the first year of purchase This includes labour parts and lubrication required to restore the product to sound mechanical and or electrical condition Normal wear parts are not covered in this service Carbon brushes worn more then 50 will be replaced NOTE Three Year Warranty is not applicable to items deemed as consumab...

Page 22: ...20 ...

Page 23: ...21 ...

Page 24: ... X X X X 60 60 X X X X DC9096 18 2 4 X X X X 60 X 60 20 X 60 X 60 60 X X X 60 60 60 DC9180 18 2 0 X X X X X X X X X X X X X X X X 60 X 60 DW9096 18 2 4 X X X X 60 X 60 20 X 60 X 60 60 X X X 60 60 60 DE9095 XJ 18 2 0 X X X X 60 X 60 20 X 60 X 60 60 X X X 60 60 60 DC9091 14 4 2 4 60 60 60 60 60 15 60 15 60 60 60 60 60 X X X 60 60 60 DC9144 14 4 2 0 X X X X X X X X X X X X X X X X 60 X 60 DE9091 XJ 1...

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