DeWalt D28492-XE Instruction Manual Download Page 6

4

Kickback and Related Warnings

–  Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing 

pad, brush or any other accessory. Pinching or snagging causes rapid stalling 

of the rotating accessory which in turn causes the uncontrolled power tool to 

be forced in the direction opposite of the accessory’s rotation at the point of 

the binding.

–  For example, if an abrasive wheel is snagged or pinched by the workpiece, the 

edge of the wheel that is entering into the pinch point can dig into the surface 

of the material causing the wheel to climb out or kick out. The wheel may 

either jump toward or away from the operator, depending on direction of the 

wheel’s movement at the point of pinching. Abrasive wheels may also break 

under these conditions.

–  Kickback is the result of power tool misuse and/or incorrect operating 

procedures or conditions and can be avoided by taking proper precautions as 

given below.

a)  Maintain a firm grip on the power tool and position your body and arm 

to allow you to resist kickback forces. Always use auxiliary handle, if 

provided, for maximum control over kickback or torque reaction during 

start-up. 

The operator can control torque reactions or kickback forces, if 

proper precautions are taken.

b)  Never place your hand near the rotating accessory. 

Accessory may kickback 

over your hand.

c)  Do not position your body in the area where power tool will move if 

kickback occurs. 

Kickback will propel the tool in direction opposite to the 

wheel’s movement at the point of snagging.

d)  Use special care when working corners, sharp edges etc. Avoid bouncing 

and snagging the accessory. 

Corners, sharp edges or bouncing have a 

tendency to snag the rotating accessory and cause loss of control or kickback.

e)  Do not attach a saw chain woodcarving blade or toothed saw blade. 

Such 

blades create frequent kickback and loss of control.

Safety Warnings Specific for Grinding and Abrasive 

Cutting-Off Operations

a)  Use only wheel types that are recommended for your power tool and the 

specific guard designed for the selected wheel. 

Wheels for which the power 

tool was not designed cannot be adequately guarded and are unsafe.

accessory. After inspecting and installing an accessory, position yourself 

and bystanders away from the plane of the rotating accessory and run 

the power tool at maximum no-load speed for one minute. 

Damaged 

accessories will normally break apart during this test time.

h)  Wear personal protective equipment. Depending on application, use face 

shield, safety goggles or safety glasses. As appropriate, wear dust mask, 

hearing protectors, gloves and workshop apron capable of stopping small 

abrasive or workpiece fragments. The eye protection must be capable of 

stopping flying debris generated by various operations . 

The dust mask or 

respirator must be capable of filtrating particles generated by your operation. 

Prolonged exposure to high intensity noise may cause hearing loss.

i)  Keep bystanders a safe distance away from work area. Anyone entering 

the work area must wear personal protective equipment. 

Fragments of 

workpiece or of a broken accessory may fly away and cause injury beyond 

immediate area of operation.

j)  Hold power tool by insulated gripping surfaces only, when performing an 

operation where the cutting accessory may contact hidden wiring or its 

own cord. 

Cutting accessory contacting a "live" wire may make exposed metal 

parts of the power tool "live" and shock the operator.

k)  Position the cord clear of the spinning accessory. 

If you lose control, the 

cord may be cut or snagged and your hand or arm may be pulled into the 

spinning accessory.

l)  Never lay the power tool down until the accessory has come to a complete 

stop. 

The spinning accessory may grab the surface and pull the power tool 

out of your control.

m)  Do not run the power tool while carrying it at your side. 

Accidental contact with 

the spinning accessory could snag your clothing, pulling the accessory into your 

body.

n)  Regularly clean the power tool’s air vents. 

The motor’s fan will draw the 

dust inside the housing and excessive accumulation of powdered metal may 

cause electrical hazards.

o)  Do not operate the power tool near flammable materials. 

Sparks could ignite 

these materials.

p)  Do not use accessories that require liquid coolants. 

Using water or other 

liquid coolants may result in electrocution or shock.

Summary of Contents for D28492-XE

Page 1: ...D28492 XE D28493 XE HEAVY DUTY LARGE ANGLE GRINDERS INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ...s 1 5 1 5 Vibration emission value ah disc grinding ah m s 4 0 4 0 Uncertainty K m s 1 5 1 5 The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another It may be used for a preliminary assessment of exposure WARNING The declared vibration emission level represents the main ...

Page 4: ...e use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock 3 PERSONAL SAFETY a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use...

Page 5: ...ve been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance Replacement of the supply cord If the supply cord or plug is damaged it must be replaced by the manufacturer or an authorised DEWALT Service Centre in order to avoid a hazard Extension Cords CAUTION Use on...

Page 6: ... which the power tool was not designed cannot be adequately guarded and are unsafe accessory After inspecting and installing an accessory position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no load speed for one minute Damaged accessories will normally break apart during this test time h Wear personal protective equipment Depending on ap...

Page 7: ...bility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage b Do not position your body in line with and behind the rotating wheel When the wheel at the point of operation is moving away from your body the possible kickback may propel the spinning wheel and the power tool directly at you c When wheel is binding or when interrupting a cut for any reason s...

Page 8: ...asher clamp nut Sanding Discs rubber backing pad sanding disc clamp nut included with rubber backing pad Type 28 guard backing flange outer flange washer clamp nut NOTE Wheel size must match guard size i e a new 180 mm 7 wheel may not be used with a 230 mm 9 guard The bottom surface of wheel must be inside the bend of the guard lip ...

Page 9: ...180 mm 7 wheel may not be used with a 230 mm 9 guard Cutting Wheels Type 27 guard wire cup brush Type 27 guard Type 1 guard abrasive cutting wheel clamp nut backing flange Type 1 guard diamond cutting wheel clamp nut backing flange outer flange washer outer flange washer ...

Page 10: ...t exposure by taking frequent rest periods Air vents often cover moving parts and should be avoided Loose clothes jewellery or long hair can be caught in moving parts WARNING DO NOT use wheels with a maximum permissable speed below 8500 min for the D28493 XE 6300 min for the D28492 XE WARNING We recommend the use of a residual current device with a residual current rating of 30mA or less WARNING A...

Page 11: ... XE 230 mm 9 Angle Grinder double insulated 6 300 rpm COMPONENTS A Trigger Switch D Side Handle B Lock Off Button E Spindle C Spindle Lock F Top Bumper Position A B D E C F FEATURES SWITCH The tool is controlled by a trigger switch A and a lock off button B ROTATING GEAR CASE D28493 For applications in which a tool will be dedicated for uses in edge grinding and finishing work the gear case may be...

Page 12: ...otor and bearing failure 3 Re install screws to attach the gear case to the motor housing Tighten screws to 20 in lbs torque Overtightening could cause screws to strip OPERATION WARNING To reduce the risk of serious personal injury turn tool off and disconnect tool from power source before making any adjustments or removing installing attachments or accessories An accidental start up can cause inj...

Page 13: ...ting the wheel against the spindle shoulder 2 Depress the spindle lock button and use a wrench to tighten the hub of the wheel 3 Reverse the above procedure to remove the wheel CAUTION Failure to properly seat the wheel against the spindle shoulder before turning the tool on may result in damage to the tool or the wheel MOUNTING NON HUBBED WHEELS J E Depressed center Type 27 grinding wheels must b...

Page 14: ...be removed for sanding applications with backing pads and sanding discs Sanding flap discs are considered grinding wheels by ANSI standards and require the use of a guard See Mounting and Using Depressed Center Grinding Wheels and Sanding Flap Discs MOUNTING SANDING BACKING PADS CAUTION Proper guard must be re installed for N L M grinding wheel sanding flap disc wire brush or wire wheel applicatio...

Page 15: ...from the work surface before turning the tool off Allow the tool to stop rotating before setting it down Mounting and Using Wire Brushes and Wire Wheels WARNING To reduce the risk of serious personal injury turn off and unplug tool before making any adjustments or removing or installing accessories Wire brushes and wire wheels must be rated above minimum accessory speed as shown on tool Use only w...

Page 16: ... the tool will automatically stop preventing damage to the motor Brush replacement should be performed by DEWALT authorized service centers or other qualified service personnel Qualified service personnel should follow the procedures below when replacing motor brushes WARNING To reduce the risk of serious personal injury turn off and unplug tool before making any adjustments or removing or install...

Page 17: ... To reduce the risk of injury only DEWALT recommended accessories should be used with this product Recommended accessories for use with your tool are available at extra cost from your local service center If you need any assistance in locating any accessory please con tact Stanley Black Decker 82 Taryn Drive Epping VIC 3076 Australia or call 1800 338 002 or NZ 0800 339 258 WARNING Accessories must...

Page 18: ...16 ...

Page 19: ...17 ...

Page 20: ...nz JUL13 Form No N304579 D28492 XE D28493 XE Copyright 2008 2009 2013 DEWALT The following are trademarks for one or more DEWALT power tools the yellow and black color scheme the D shaped air intake grill the array of pyramids on the handgrip the kit box configuration and the array of lozenge shaped humps on the surface of the tool ...

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