DeWalt D28492-XE Instruction Manual Download Page 15

13

  6.  Remove the tool from the work surface before turning the tool off. Allow the tool 

to stop rotating before setting it down.

Mounting and Using Cutting (Type 1) Wheels 

Cutting wheels include diamond wheels and abrasive discs. Abrasive cutting wheels 

for metal and concrete use are available. Diamond blades for concrete cutting can also 

be used.

WARNING: 

A closed, cutting wheel guard is not included with this tool. Cutting wheels 

require proper flanges and guards. A 180 mm cutting guard is available as an accessory 

and includes proper, matching flanges. Failure to use proper flange and guard can result 

in injury resulting from wheel breakage and wheel contact.

MOUNTING CLOSED (TYPE 1) GUARD 

H

  1.  Open the guard latch (H), and align the lugs with slots on 

the gear case cover. Position the guard facing backward, 

as shown.

  2.  Push the guard down until the guard lug engages and 

rotates freely in the groove on the gear case hub.

  3.  Rotate guard (Q) into desired working position. The 

guard body should be positioned between the spindle 

and the operator to provide maximum operator 

protection. 

Q

  4.  Close the guard latch to secure the guard on the gear 

case cover. You should be unable to rotate the guard 

by hand when the latch is in closed position. Do not 

operate grinder with a loose guard or clamp lever in 

open position.

NOTE:

 The guard is pre-adjusted to the dia met er of the gear

I

 

case hub at the factory. If, after a period of time, the guard 

be comes loose, tighten the adjusting screw (I) with the 

clamp lever in the closed position.

CAUTION: 

Do not tighten adjusting screw with clamp 

lever in open position. Undetectable damage to guard or 

mounting hub may result.

  5.  Remove the tool from the work surface before turning the tool off. Allow the tool 

to stop rotating before setting it down.

Mounting and Using Wire Brushes and Wire Wheels

WARNING: To reduce the risk of serious personal injury, turn off and unplug 

tool be fore making any adjustments or removing or in stall ing ac ces sories. 

Wire brushes and wire wheels must be rated above minimum accessory speed as 

shown on tool. Use only wire brushes and wheels provided with a M14 x 2 threaded 

hub. A Type 27 guard is required when using wire brushes and wheels. 

CAUTION:

 Wear work gloves when handling wire brushes or wheels. Wire brushes 

and wheels can become sharp.

MOUNTING WIRE BRUSHES AND WIRE WHEELS

  1.  Thread the wheel on the spindle by hand, seating the wheel against the spindle 

shoulder.

  2.  Depress the spindle lock button and use a wrench on the hub of the wire brush 

or wheel to tighten the wheel.

  3.  To remove the wheel, depress the spindle lock button and use a wrench on the 

hub of the wire brush or wheel to loosen it.

NOTE:

 Failure to properly seat the wheel hub against the spindle shoulder before turning 

the tool on may result in damage to the tool or wheel. 

USING WIRE CUP BRUSHES AND WIRE WHEELS

Wire wheels and brushes can be used for removing rust, scale and paint, and for 

smoothing irregular surfaces.
  1. Allow tool to reach full speed before touching tool   

5

˚

-10

˚

to work surface. 

  2.  Apply minimum pressure to work surface, to allow 

the tool to operate at high speed.

  3.  Maintain a 5

˚

 to 10

˚

 angle between the tool and 

work surface for wire cup brushes.

  4.  Maintain contact between the edge of the wheel and       

 

the work surface with wire wheels. 

  5.  Continuously move the tool in a forward and back 

motion to avoid creating gouges in the work surface. 

Allowing the tool to rest on the work surface without 

moving, or moving the tool in a circular motion causes 

burning and swirling marks on the work surface. 

Summary of Contents for D28492-XE

Page 1: ...D28492 XE D28493 XE HEAVY DUTY LARGE ANGLE GRINDERS INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ...s 1 5 1 5 Vibration emission value ah disc grinding ah m s 4 0 4 0 Uncertainty K m s 1 5 1 5 The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another It may be used for a preliminary assessment of exposure WARNING The declared vibration emission level represents the main ...

Page 4: ...e use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock 3 PERSONAL SAFETY a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use...

Page 5: ...ve been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance Replacement of the supply cord If the supply cord or plug is damaged it must be replaced by the manufacturer or an authorised DEWALT Service Centre in order to avoid a hazard Extension Cords CAUTION Use on...

Page 6: ... which the power tool was not designed cannot be adequately guarded and are unsafe accessory After inspecting and installing an accessory position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no load speed for one minute Damaged accessories will normally break apart during this test time h Wear personal protective equipment Depending on ap...

Page 7: ...bility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage b Do not position your body in line with and behind the rotating wheel When the wheel at the point of operation is moving away from your body the possible kickback may propel the spinning wheel and the power tool directly at you c When wheel is binding or when interrupting a cut for any reason s...

Page 8: ...asher clamp nut Sanding Discs rubber backing pad sanding disc clamp nut included with rubber backing pad Type 28 guard backing flange outer flange washer clamp nut NOTE Wheel size must match guard size i e a new 180 mm 7 wheel may not be used with a 230 mm 9 guard The bottom surface of wheel must be inside the bend of the guard lip ...

Page 9: ...180 mm 7 wheel may not be used with a 230 mm 9 guard Cutting Wheels Type 27 guard wire cup brush Type 27 guard Type 1 guard abrasive cutting wheel clamp nut backing flange Type 1 guard diamond cutting wheel clamp nut backing flange outer flange washer outer flange washer ...

Page 10: ...t exposure by taking frequent rest periods Air vents often cover moving parts and should be avoided Loose clothes jewellery or long hair can be caught in moving parts WARNING DO NOT use wheels with a maximum permissable speed below 8500 min for the D28493 XE 6300 min for the D28492 XE WARNING We recommend the use of a residual current device with a residual current rating of 30mA or less WARNING A...

Page 11: ... XE 230 mm 9 Angle Grinder double insulated 6 300 rpm COMPONENTS A Trigger Switch D Side Handle B Lock Off Button E Spindle C Spindle Lock F Top Bumper Position A B D E C F FEATURES SWITCH The tool is controlled by a trigger switch A and a lock off button B ROTATING GEAR CASE D28493 For applications in which a tool will be dedicated for uses in edge grinding and finishing work the gear case may be...

Page 12: ...otor and bearing failure 3 Re install screws to attach the gear case to the motor housing Tighten screws to 20 in lbs torque Overtightening could cause screws to strip OPERATION WARNING To reduce the risk of serious personal injury turn tool off and disconnect tool from power source before making any adjustments or removing installing attachments or accessories An accidental start up can cause inj...

Page 13: ...ting the wheel against the spindle shoulder 2 Depress the spindle lock button and use a wrench to tighten the hub of the wheel 3 Reverse the above procedure to remove the wheel CAUTION Failure to properly seat the wheel against the spindle shoulder before turning the tool on may result in damage to the tool or the wheel MOUNTING NON HUBBED WHEELS J E Depressed center Type 27 grinding wheels must b...

Page 14: ...be removed for sanding applications with backing pads and sanding discs Sanding flap discs are considered grinding wheels by ANSI standards and require the use of a guard See Mounting and Using Depressed Center Grinding Wheels and Sanding Flap Discs MOUNTING SANDING BACKING PADS CAUTION Proper guard must be re installed for N L M grinding wheel sanding flap disc wire brush or wire wheel applicatio...

Page 15: ...from the work surface before turning the tool off Allow the tool to stop rotating before setting it down Mounting and Using Wire Brushes and Wire Wheels WARNING To reduce the risk of serious personal injury turn off and unplug tool before making any adjustments or removing or installing accessories Wire brushes and wire wheels must be rated above minimum accessory speed as shown on tool Use only w...

Page 16: ... the tool will automatically stop preventing damage to the motor Brush replacement should be performed by DEWALT authorized service centers or other qualified service personnel Qualified service personnel should follow the procedures below when replacing motor brushes WARNING To reduce the risk of serious personal injury turn off and unplug tool before making any adjustments or removing or install...

Page 17: ... To reduce the risk of injury only DEWALT recommended accessories should be used with this product Recommended accessories for use with your tool are available at extra cost from your local service center If you need any assistance in locating any accessory please con tact Stanley Black Decker 82 Taryn Drive Epping VIC 3076 Australia or call 1800 338 002 or NZ 0800 339 258 WARNING Accessories must...

Page 18: ...16 ...

Page 19: ...17 ...

Page 20: ...nz JUL13 Form No N304579 D28492 XE D28493 XE Copyright 2008 2009 2013 DEWALT The following are trademarks for one or more DEWALT power tools the yellow and black color scheme the D shaped air intake grill the array of pyramids on the handgrip the kit box configuration and the array of lozenge shaped humps on the surface of the tool ...

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