DeWalt D28492-XE Instruction Manual Download Page 14

12

guard must be positioned away from the operator. For deeper cutting with a Type 1 

wheel, use a closed, Type 1 guard. Type 1 guards are available at extra cost from your 

local dealer or authorized service center.
  1.  Allow the tool to reach full speed before touching the tool to the work surface.
  2.  Apply minimum pressure to work surface, to allow the tool to operate at high 

speed. 

  3.  Protect yourself during edge finishing by directing the open side of the guard 

away from you.

  4.  Move the tool continuously in a forward and back motion to avoid creating 

gouges in the work surface.

  5.  Remove tool from work surface before turning the tool off. Allow the tool to stop 

rotating before setting it down.

WARNING:

 Do not use edge grinding wheels for surface grinding applications 

because edge grinding wheels are not designed for side pressures encountered with 

surface grinding. Wheel breakage and injury may result.

SURFACE FINISHING WITH SANDING FLAP DISCS

  1.  Allow the tool to reach full speed before touching tool to work surface.
  2.  Apply minimum pressure to work surface, to allow the tool to operate at high 

speed.

  3.  Maintain a 5

˚

 to 10

˚

 angle between the tool and      

5

˚

- 10

˚

 

work surface.

  4.  Continuously move the tool in a forward and back 

motion to avoid creating gouges in the work surface.

  5.  Remove the tool from work surface before turning tool off. Allow the tool to stop 

rotating before setting it down. 

Mounting and Using Sanding Backing Pads

Sanding pads and sanding discs must be rated above minimum accessory speed as 

shown on tool. Recommended sanding backing pads and sanding discs are available 

at extra cost from D

E

WALT service centers and D

E

WALT dealers. 

NOTE:

 Guard may be removed for sanding applications with backing pads and sanding 

discs. Sanding flap discs are considered grinding wheels by ANSI standards and require 

the use of a guard. (See 

Mounting and Using Depressed Center Grinding Wheels and 

Sanding Flap Discs

).

MOUNTING SANDING BACKING PADS

CAUTION:

 Proper guard must be re-installed for        

N

L

M

 

grinding wheel, sanding flap disc, wire brush, or wire 

wheel applications after sanding applications are 

complete.

 

  1.  Place or appropriately thread rubber backing pad 

(L) down to spindle shoulder.

  2.  Place the sanding disc (M) on the rubber backing 

pad (L).

  3.  While depressing spindle lock, thread clamp nut 

(N) on spindle, piloting the raised hub on the clamp 

nut into the center of san ding disc and backing 

pad. 

  4.  Tighten the clamp nut with the proper wrench. 
  5.  To remove the wheel, reverse the above procedure.

USING SANDING BACKING PADS

Choose the proper grit sandpaper for your application. Sandpaper is available in 

various grits. Coarse grits yield faster material re moval rates and a rougher finish. Finer 

grits yield slower material removal and a smoother finish.

Begin with coarser grit discs for fast, rough material removal. Move to a medium grit 

paper and finish with a fine grit disc for optimal finish.

Coarse 

16 – 30 grit

Medium 

36 – 80 grit

Fine Finishing 

100 – 120 grit

Very Fine Finishing  150 – 180 grit

  1.  Allow the tool to reach full speed before touching tool to work surface. 
  2.  Apply minimum pressure to work surface, allowing tool to operate at high speed.
  3.  Maintain a 5

˚

 to 15

˚

 angle between the tool and      

5

˚

- 15

˚

 

work surface. The san ding disc should contact 

approximately one inch of work surface.

  4.  Move the tool constantly in a straight line to prevent burning and swirling of work 

surface. Allowing the tool to rest on the work surface without moving, or moving 

the tool in a circular motion causes burning and swirling marks on the work 

surface. 

Summary of Contents for D28492-XE

Page 1: ...D28492 XE D28493 XE HEAVY DUTY LARGE ANGLE GRINDERS INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ...s 1 5 1 5 Vibration emission value ah disc grinding ah m s 4 0 4 0 Uncertainty K m s 1 5 1 5 The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another It may be used for a preliminary assessment of exposure WARNING The declared vibration emission level represents the main ...

Page 4: ...e use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock 3 PERSONAL SAFETY a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use...

Page 5: ...ve been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance Replacement of the supply cord If the supply cord or plug is damaged it must be replaced by the manufacturer or an authorised DEWALT Service Centre in order to avoid a hazard Extension Cords CAUTION Use on...

Page 6: ... which the power tool was not designed cannot be adequately guarded and are unsafe accessory After inspecting and installing an accessory position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no load speed for one minute Damaged accessories will normally break apart during this test time h Wear personal protective equipment Depending on ap...

Page 7: ...bility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage b Do not position your body in line with and behind the rotating wheel When the wheel at the point of operation is moving away from your body the possible kickback may propel the spinning wheel and the power tool directly at you c When wheel is binding or when interrupting a cut for any reason s...

Page 8: ...asher clamp nut Sanding Discs rubber backing pad sanding disc clamp nut included with rubber backing pad Type 28 guard backing flange outer flange washer clamp nut NOTE Wheel size must match guard size i e a new 180 mm 7 wheel may not be used with a 230 mm 9 guard The bottom surface of wheel must be inside the bend of the guard lip ...

Page 9: ...180 mm 7 wheel may not be used with a 230 mm 9 guard Cutting Wheels Type 27 guard wire cup brush Type 27 guard Type 1 guard abrasive cutting wheel clamp nut backing flange Type 1 guard diamond cutting wheel clamp nut backing flange outer flange washer outer flange washer ...

Page 10: ...t exposure by taking frequent rest periods Air vents often cover moving parts and should be avoided Loose clothes jewellery or long hair can be caught in moving parts WARNING DO NOT use wheels with a maximum permissable speed below 8500 min for the D28493 XE 6300 min for the D28492 XE WARNING We recommend the use of a residual current device with a residual current rating of 30mA or less WARNING A...

Page 11: ... XE 230 mm 9 Angle Grinder double insulated 6 300 rpm COMPONENTS A Trigger Switch D Side Handle B Lock Off Button E Spindle C Spindle Lock F Top Bumper Position A B D E C F FEATURES SWITCH The tool is controlled by a trigger switch A and a lock off button B ROTATING GEAR CASE D28493 For applications in which a tool will be dedicated for uses in edge grinding and finishing work the gear case may be...

Page 12: ...otor and bearing failure 3 Re install screws to attach the gear case to the motor housing Tighten screws to 20 in lbs torque Overtightening could cause screws to strip OPERATION WARNING To reduce the risk of serious personal injury turn tool off and disconnect tool from power source before making any adjustments or removing installing attachments or accessories An accidental start up can cause inj...

Page 13: ...ting the wheel against the spindle shoulder 2 Depress the spindle lock button and use a wrench to tighten the hub of the wheel 3 Reverse the above procedure to remove the wheel CAUTION Failure to properly seat the wheel against the spindle shoulder before turning the tool on may result in damage to the tool or the wheel MOUNTING NON HUBBED WHEELS J E Depressed center Type 27 grinding wheels must b...

Page 14: ...be removed for sanding applications with backing pads and sanding discs Sanding flap discs are considered grinding wheels by ANSI standards and require the use of a guard See Mounting and Using Depressed Center Grinding Wheels and Sanding Flap Discs MOUNTING SANDING BACKING PADS CAUTION Proper guard must be re installed for N L M grinding wheel sanding flap disc wire brush or wire wheel applicatio...

Page 15: ...from the work surface before turning the tool off Allow the tool to stop rotating before setting it down Mounting and Using Wire Brushes and Wire Wheels WARNING To reduce the risk of serious personal injury turn off and unplug tool before making any adjustments or removing or installing accessories Wire brushes and wire wheels must be rated above minimum accessory speed as shown on tool Use only w...

Page 16: ... the tool will automatically stop preventing damage to the motor Brush replacement should be performed by DEWALT authorized service centers or other qualified service personnel Qualified service personnel should follow the procedures below when replacing motor brushes WARNING To reduce the risk of serious personal injury turn off and unplug tool before making any adjustments or removing or install...

Page 17: ... To reduce the risk of injury only DEWALT recommended accessories should be used with this product Recommended accessories for use with your tool are available at extra cost from your local service center If you need any assistance in locating any accessory please con tact Stanley Black Decker 82 Taryn Drive Epping VIC 3076 Australia or call 1800 338 002 or NZ 0800 339 258 WARNING Accessories must...

Page 18: ...16 ...

Page 19: ...17 ...

Page 20: ...nz JUL13 Form No N304579 D28492 XE D28493 XE Copyright 2008 2009 2013 DEWALT The following are trademarks for one or more DEWALT power tools the yellow and black color scheme the D shaped air intake grill the array of pyramids on the handgrip the kit box configuration and the array of lozenge shaped humps on the surface of the tool ...

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