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IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY D

E

WALT TOOL,

CALL US AT: 

1800 654 155 

(Aust) or 

09 526 2556

(NZ).

General Safety Rules – For All Tools

WARNING! Read and understand all instructions.

Failure to

follow all instructions listed below may result in electric
shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS

WORK AREA

Keep your work area clean and well lit. 

Cluttered benches and dark areas

invite accidents.

Do not operate power tools in explosive atmospheres, such as in the pres-
ence of flammable liquids, gases, or dust. 

Power tools create sparks which

may ignite the dust or fumes.

Keep bystanders, children, and visitors away while operating a power tool.

Distractions can cause you to lose control.

ELECTRICAL SAFETY

Grounded tools must be plugged into an outlet properly installed and
grounded in accordance with all codes and ordinances. Never remove the
grounding prong or modify the plug in any way. Do not use any adaptor
plugs. Check with a qualified electrician if you are in doubt as to whether
the outlet is properly grounded. 

If the tools should electrically malfunction or

break down, grounding provides a low resistance path to carry electricity away
from the user. 

Applicable only to Class I (grounded) tools.

Double insulated tools are fitted with a plug that will fit into the outlet only
one way. If the plug does not fit fully in the outlet contact a qualified electri-
cian to install a new outlet. Do not change the plug in any way. Double insu-
lation

eliminates the need for the three wire grounded power cord.

Applicable only to Class II (double insulated) tools.

Avoid body contact with grounded surfaces such as pipes, radiators, ranges
and refrigerators. 

There is an increased risk of electric shock if your body is

grounded.

Don’t expose power tools to rain or wet conditions. 

Water entering a power

tool will increase the risk of electric shock.

Do not abuse the cord. Never use the cord to carry the tools or pull the plug
from an outlet. Keep cord away from heat, oil, sharp edges or moving parts.
Replace damaged cords immediately.

Damaged cords increase the risk of elec-

tric shock.

When operating a power tool outside, use an outdoor extension cord marked
“W-A” or “W.” 

These cords are rated for outdoor use and reduce the risk of

electric shock. When using an extension cord, be sure to use one heavy enough
to carry the current your product will draw. An undersized cord will cause a
drop in line voltage resulting in loss of power and overheating. The following
table shows the correct size to use depending on cord length and nameplate
ampere rating. If in doubt, use the next heavier gage. The smaller the gage
number, the heavier the cord.

Minimum Gage for Cord Sets

For Cable length (m): 

7.5

15

25

30

45

60

Use Cable with minimum rating (Amperes)
Tool Amperes

0 - 3.4

7.5

7.5

7.5

7.5

7.5

7.5

3.5 - 5.0 

7.5

7.5

7.5

7.5

10 

15

5.1 - 7.0 

10

10

10 

10

15 

15

7.1 - 12.0

15 

15

15

15

20

20

12.1 - 20.0

20 

20

20

20

25

PERSONAL SAFETY

Stay alert, watch what you are doing and use common sense when operat-
ing a power tool. Do not use tool while tired or under the influence of drugs,
alcohol, or medication.

A moment of inattention while operating power tools may

result in serious personal injury.

Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep
your hair, clothing, and gloves away from moving parts.

Loose clothing, jewelry,

or long hair can be caught in moving parts. Air vents often cover moving parts and
should also be avoided.

Avoid accidental starting. Be sure switch is off before plugging in. 

Carrying

tools with your finger on the switch or plugging in tools that have the switch on
invites accidents.

Remove adjusting keys or wrenches before turning the tool on.

A wrench or

a key that is left attached to a rotating part of the tool may result in personal
injury.

Summary of Contents for D28113

Page 1: ...D28106 D28113 D28132 D28135 D28402 D28402N Heavy Duty Small Angle Grinders INSTRUCTION MANUAL ...

Page 2: ...wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord to carry the tools or pull the plug from an outlet Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged cords increase the risk of elec tric shock When operating a power tool outside use an outdoor extension cord marked W A or W ...

Page 3: ...repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury When servicing a tool use only identical replacement parts Follow instruc tions in the Maintenance section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury Additional Specific Safety Instructions for Grinders...

Page 4: ... controlled by the operator if proper precautions are taken When wheel is binding or when interrupting a cut for any reason release the trigger and hold the unit motionless in the material until the wheel comes to a complete stop Never attempt to remove the unit from the work or pull the unit backward while the wheel is in motion or kickback may occur Investigate and take corrective actions to eli...

Page 5: ...HING SIDE HANDLE The side handle E can be fitted to either side of the gear case in the threaded holes as shown Before using the tool check that the handle is tightened securely Use a wrench to firmly tighten the side handle Rotating the Gear Case CAUTION Turn off and unplug the tool before mak ing any adjustments or removing or installing attach ments or accessories Before reconnecting the tool d...

Page 6: ...tool nameplate P I NOTE If the gear case and motor housing become separated by more than 6 mm 1 4 the tool must be serviced and re assembled by a DEWALT service center Failure to have the tool serviced may cause brush motor and bearing failure 3 Re install screws to attach the gear case to the motor housing Tighten screws to 2 nm 18in lbs torque Overtightening could cause screws to strip Accessori...

Page 7: ...r any interruption in power supply to the tool such as the activation of a ground fault inter rupter throwing of a circuit breaker accidental unplugging or power failure If the paddle switch is locked on the tool will start unexpectedly when it is reconnected To turn the tool on push the lock off lever B toward the back of the tool then depress the paddle switch A The tool will run while the switc...

Page 8: ...n button J offers increased comfort in extended use applications To lock the tool on push the lock off lever B toward the back of the tool then depress the paddle switch A With the tool running depress the lock on button J The tool will continue to run after the paddle switch is released To unlock the tool depress and release the paddle switch This will cause the tool to stop CAUTION Allow the too...

Page 9: ...he tool is off Depressed center Type 27 grinding wheels must be used with included flanges See page 6 of this manual for more information G D C 1 Install the unthreaded backing flange G on spindle D with the raised section pilot against the wheel Be sure the backing flange recess is seated onto the flats of the spindle by pushing and twisting the flange before placing wheel 2 Place wheel against t...

Page 10: ...el breakage and injury may result SURFACE FINISHING WITH SANDING FLAP DISCS 1 Allow the tool to reach full speed before touching the tool to the work surface 2 Apply minimum pressure to work surface allowing the tool to operate at high speed Sanding rate is greatest when the tool operates at high speed 3 Maintain a 5 to 10 angle between the tool and work surface 4 Continuously move the tool in a f...

Page 11: ...hten the wheel 5 15 3 To remove the wheel reverse the above procedure CAUTION Failure to properly seat the wheel hub before turning the tool on may result in damage to tool or wheel USING WIRE CUP BRUSHES AND WIRE WHEELS Wire wheels and brushes can be used for removing rust scale and paint and for smoothing irregular surfaces 1 Allow the tool to reach full speed before touching the tool to the wor...

Page 12: ... flange centering the wheel on the raised sec tion pilot P I M O N 3 Install the threaded clamp nut with the raised section pilot facing away from the wheel 4 Depress the spindle lock button and tighten clamp nut with a wrench 5 To remove the wheel grasp and turn while depressing the spindle lock button USING CUTTING WHEELS WARNING Do not use edge grinding cutting wheels for surface grinding appli...

Page 13: ... repairs have been made or attempted by others Damage due to misuse neglect wear and tear alteration or modification This warranty gives you specific legal rights and you may have other rights under the provisions of the Consumer Guarantee Act 1993 New Zealand only Trade Practices Act 1974 and State Legislation Australia only In addition to the warranty DEWALT tools are covered by our FREE ONE YEA...

Page 14: ...0 RPM 10 000 min Disc 100 mm 4 D28113 Volts 230 V AC DC Frecuency 50 60 Hz Watts 900 RPM 10 000 min Disc 115 mm 4 1 2 D28135 Volts 230 V AC DC Frecuency 50 60 Hz Watts 1 400 RPM 10 000 min Disc 125 mm 5 D28402 Volts 230 V AC DC Frecuency 50 60 Hz Watts 1 160 RPM 10 000 min ...

Page 15: ......

Page 16: ...28113 D28135 D28402 Copyright 2006 DEWALT The following are trademarks for one or more DEWALT power tools the yellow and black color scheme the D shaped air intake grill the array of pyramids on the handgrip the kit box configuration and the array of lozenge shaped humps on the surface of the tool ...

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