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3

• Avoid bouncing the wheel or giving it rough treatment.

If this occurs, stop the

tool and inspect the wheel for cracks or flaws.

Direct sparks away from operator, bystanders or flammable materials.

Sparks may be produced while cutting and/or grinding. Sparks may cause
burns or start fires.

• Always use side handle. Tighten the handle securely

. The side handle should

always be used to maintain control of the tool at all times.

Never cut into area that may contain electrical wiring or piping. 

Serious

injury may result.

• Clean out your tool often, especially after heavy use.

Dust and grit containing

metal particles often accumulate on interior surfaces and could create an elec-
tric shock hazard.

• Do not operate this tool for long periods of time.

Vibration caused by the operat-

ing action of this tool may cause permanent injury to fingers, hands, and arms.
Use gloves to provide extra cushion, take frequent rest periods, and limit daily time
of use.

Direct the Dust Ejection System (DES) away from operator and coworkers.

Serious injury may result (Fig. 1, K).

• The label on your tool may include the following symbols. The symbols and

their definitions are as follows:

V ..........volts

A ................amperes

Hz ........hertz

W ................watts

min ......minutes

............alternating current

....direct current

no ..............no load speed

........Class II Construction

..............safety alert symbol

........earthing terminal

…/min ........revolutions per minute

Causes and Operator Prevention of Kickback

• Kickback is a sudden reaction to a pinched, bound or misaligned wheel, wire

brush or flap disc causing an uncontrolled cut-off tool to lift up and out of the
workpiece toward the operator.

• When the wheel is pinched or bound tightly by the workpiece, the wheel stalls and

the motor reaction drives the unit rapidly back toward or away from the operator.

• Kickback is the result of tool misuse and/or incorrect operating procedures or

conditions and can be avoided by taking proper precautions as given below:

Maintain a firm grip with both hands on the unit and position your
body and arm to allow you to resist kickback forces. 

Kickback forces

can be controlled by the operator, if proper precautions are taken.

When wheel is binding, or when interrupting a cut for any reason,
release the trigger and hold the unit motionless in the material until
the wheel comes to a complete stop. Never attempt to remove the
unit from the work or pull the unit backward while the wheel is in
motion or kickback may occur.

Investigate and take corrective actions

to eliminate the cause of wheel binding.

• 

When restarting a cut-off tool in the workpiece, check that the wheel
is not engaged into the material.

If wheel is binding, it may walk up or

kickback from the workpiece as the tool is restarted.

• 

Support large panels to minimize the risk of wheel pinching and kick-
back.

Large panels tend to sag under their own weight. Support must be

placed under the panel on both sides, near the line of cut and near the
edge of the panel.

WARNING:

Some dust created by power sanding, sawing, grinding, drilling, and

other construction activities contains chemicals known to cause cancer, birth
defects, or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and 
• arsenic and chromium from chemically-treated lumber (CCA).

Your risk from these exposures varies, depending on how often you do this type of
work. To reduce your exposure to these chemicals: work in a well ventilated area, a
nd work with approved safety equipment, such as those dust masks that are spe-
cially designed to filter out microscopic particles.

Avoid prolonged contact with dust from power sanding, sawing, grinding,
drilling, and other construction activities. Wear protective clothing and wash
exposed areas with soap and water. 

Allowing dust to get into your mouth, eyes,

or lay on the skin may promote absorption of harmful chemicals.

WARNING:

Use of this tool can generate and/or disburse dust, which may cause

serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved
respiratory protection appropriate for the dust exposure. Direct particles away from
face and body.

CAUTION:

Use extra care when working into a corner because a sudden, sharp

movement of the grinder may be experienced when the wheel or other accessory con-

Summary of Contents for D28113

Page 1: ...D28106 D28113 D28132 D28135 D28402 D28402N Heavy Duty Small Angle Grinders INSTRUCTION MANUAL ...

Page 2: ...wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord to carry the tools or pull the plug from an outlet Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged cords increase the risk of elec tric shock When operating a power tool outside use an outdoor extension cord marked W A or W ...

Page 3: ...repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury When servicing a tool use only identical replacement parts Follow instruc tions in the Maintenance section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury Additional Specific Safety Instructions for Grinders...

Page 4: ... controlled by the operator if proper precautions are taken When wheel is binding or when interrupting a cut for any reason release the trigger and hold the unit motionless in the material until the wheel comes to a complete stop Never attempt to remove the unit from the work or pull the unit backward while the wheel is in motion or kickback may occur Investigate and take corrective actions to eli...

Page 5: ...HING SIDE HANDLE The side handle E can be fitted to either side of the gear case in the threaded holes as shown Before using the tool check that the handle is tightened securely Use a wrench to firmly tighten the side handle Rotating the Gear Case CAUTION Turn off and unplug the tool before mak ing any adjustments or removing or installing attach ments or accessories Before reconnecting the tool d...

Page 6: ...tool nameplate P I NOTE If the gear case and motor housing become separated by more than 6 mm 1 4 the tool must be serviced and re assembled by a DEWALT service center Failure to have the tool serviced may cause brush motor and bearing failure 3 Re install screws to attach the gear case to the motor housing Tighten screws to 2 nm 18in lbs torque Overtightening could cause screws to strip Accessori...

Page 7: ...r any interruption in power supply to the tool such as the activation of a ground fault inter rupter throwing of a circuit breaker accidental unplugging or power failure If the paddle switch is locked on the tool will start unexpectedly when it is reconnected To turn the tool on push the lock off lever B toward the back of the tool then depress the paddle switch A The tool will run while the switc...

Page 8: ...n button J offers increased comfort in extended use applications To lock the tool on push the lock off lever B toward the back of the tool then depress the paddle switch A With the tool running depress the lock on button J The tool will continue to run after the paddle switch is released To unlock the tool depress and release the paddle switch This will cause the tool to stop CAUTION Allow the too...

Page 9: ...he tool is off Depressed center Type 27 grinding wheels must be used with included flanges See page 6 of this manual for more information G D C 1 Install the unthreaded backing flange G on spindle D with the raised section pilot against the wheel Be sure the backing flange recess is seated onto the flats of the spindle by pushing and twisting the flange before placing wheel 2 Place wheel against t...

Page 10: ...el breakage and injury may result SURFACE FINISHING WITH SANDING FLAP DISCS 1 Allow the tool to reach full speed before touching the tool to the work surface 2 Apply minimum pressure to work surface allowing the tool to operate at high speed Sanding rate is greatest when the tool operates at high speed 3 Maintain a 5 to 10 angle between the tool and work surface 4 Continuously move the tool in a f...

Page 11: ...hten the wheel 5 15 3 To remove the wheel reverse the above procedure CAUTION Failure to properly seat the wheel hub before turning the tool on may result in damage to tool or wheel USING WIRE CUP BRUSHES AND WIRE WHEELS Wire wheels and brushes can be used for removing rust scale and paint and for smoothing irregular surfaces 1 Allow the tool to reach full speed before touching the tool to the wor...

Page 12: ... flange centering the wheel on the raised sec tion pilot P I M O N 3 Install the threaded clamp nut with the raised section pilot facing away from the wheel 4 Depress the spindle lock button and tighten clamp nut with a wrench 5 To remove the wheel grasp and turn while depressing the spindle lock button USING CUTTING WHEELS WARNING Do not use edge grinding cutting wheels for surface grinding appli...

Page 13: ... repairs have been made or attempted by others Damage due to misuse neglect wear and tear alteration or modification This warranty gives you specific legal rights and you may have other rights under the provisions of the Consumer Guarantee Act 1993 New Zealand only Trade Practices Act 1974 and State Legislation Australia only In addition to the warranty DEWALT tools are covered by our FREE ONE YEA...

Page 14: ...0 RPM 10 000 min Disc 100 mm 4 D28113 Volts 230 V AC DC Frecuency 50 60 Hz Watts 900 RPM 10 000 min Disc 115 mm 4 1 2 D28135 Volts 230 V AC DC Frecuency 50 60 Hz Watts 1 400 RPM 10 000 min Disc 125 mm 5 D28402 Volts 230 V AC DC Frecuency 50 60 Hz Watts 1 160 RPM 10 000 min ...

Page 15: ......

Page 16: ...28113 D28135 D28402 Copyright 2006 DEWALT The following are trademarks for one or more DEWALT power tools the yellow and black color scheme the D shaped air intake grill the array of pyramids on the handgrip the kit box configuration and the array of lozenge shaped humps on the surface of the tool ...

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