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•  Hearing protection: AS/NZS1270 Acoustics – Hearing Protection;
•  Respiratory protection: AS/NZS1716 Respiratory Protective Devices.

WARNING:

 Some dust created by power sanding, sawing, grinding, drilling, and 

other construction activities contains chemicals known to cause cancer, birth defects 

or other reproductive harm. Some examples of these chemicals are:

•  lead from lead-based paints,
•   crystalline silica from bricks and cement and other masonry products, and 
•  arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of 

work. To reduce your exposure to these chemicals: work in a well ventilated area, and 

work with approved safety equipment, such as those dust masks that are specially 

designed to filter out microscopic particles.
 • 

Avoid prolonged contact with dust from power sanding, sawing, grinding, 

drilling, and other construction activities. Wear protective clothing and wash 

exposed areas with soap and water.

 Allowing dust to get into your mouth, eyes, 

or lay on the skin may promote absorption of harmful chemicals. 

WARNING: 

Use of this tool can generate and/or disburse dust, which may cause 

serious and permanent respiratory or other injury. Always use approved respiratory 

protection appropriate for the dust exposure. Direct particles away from face and 

body.

WARNING: Always wear proper personal hearing protection that conforms to 

AS/NZS1270 during use.

 

Under some conditions and duration of use, noise from this 

product may contribute to hearing loss.
  •  The label on your tool may include the following symbols. The symbols and their 

definitions are as follows:

V ................. volts 

A ...............amperes

Hz ............... hertz 

W ..............watts

min ............. minutes 

 ...........alternating current

 ........ direct current 

 ...........alternating or direct current

 .............. Class I Construction 

no ..............no  load  speed

 ...................

 ...................

(grounded) n 

................rated 

speed

 • 

Be sure that the motor has stopped completely before you lay the router 

down. 

If the cutter head is still spinning when the tool is laid down, it could cause 

injury or damage.

 • 

Be sure that the router cutter is clear of the workpiece before starting the 

motor.

 

If the cutter is in contact with the workpiece when the motor starts, it 

could make the router jump, causing damage or injury.

 

• 

ALWAYS disconnect tool from power source before making adjustments or 

changing cutters.

 • 

Keep hands clear of cutter when motor is running to prevent personal injury.

 • 

Never touch the cutter immediately after use. 

It may be extremely hot.

 • 

Provide clearance under workpiece for router cutter when through-cutting.

  •

  Tighten collet nut securely to prevent the cutter from slipping.

 • 

Never tighten collet nut without a cutter.

 • 

Do not use router cutters with a diameter in excess of 30 mm in this tool.

  •

  Avoid Climb-Cutting (cutting in direction opposite than shown in figure 13). 

Climb-Cutting increases the chance for loss of control resulting in possible 

injury. 

When Climb-Cutting is required (backing around a corner), exercise 

extreme caution to maintain control of router. Make smaller cuts and remove 

minimal material with each pass.

  •  Always use straight cutters, rabbet cutters, profile cutters, slotter cutters or 

grooved knives with a shank diameter of 6–6.35 mm which corresponds to the 

size of the collet in your tool.

  •  Always use cutters suitable for a speed of min. 30000 min

-1

 and marked 

accordingly. 

  •  Air vents often cover moving parts and should be avoided. 

Loose clothes, 

jewelry or long hair can be caught in moving parts.

WARNING:

 

Never use cutters with a diameter exceeding the maximum diameter 

indicated in the technical data.

WARNING: 

We recommend the use of a residual current device with a residual 

current rating of 30mA or less.

WARNING: ALWAYS wear approved protective safety equipment complying with 

the following standards:

•  Eye protection: AS/NZS1337 Eye Protectors for Industrial Applications;

Summary of Contents for D26204-XE

Page 1: ...D26204 XE HEAVY DUTY COMPACT ROUTER INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ...ing to EN 60745 Vibration emission value ah ah m s 7 0 Uncertainty K m s 2 7 The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another It may be used for a preliminary assessment of exposure WARNING The declared vibration emission level represents the main applications of ...

Page 4: ...itable for outdoor use reduces the risk of electric shock f If operating a power tool in a damp location is unavoidable use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock 3 PERSONAL SAFETY a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs...

Page 5: ...o earth wire is required Young children and the infirm This appliance is not intended for use by young children or infirm persons without supervision This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a ...

Page 6: ...d n rated speed Be sure that the motor has stopped completely before you lay the router down If the cutter head is still spinning when the tool is laid down it could cause injury or damage Be sure that the router cutter is clear of the workpiece before starting the motor If the cutter is in contact with the workpiece when the motor starts it could make the router jump causing damage or injury ALWA...

Page 7: ...5 A E D F C B G L J Q FIG 1 ROUND SUBBASE D SUBBASE I K H FIXED BASE M N O P R PLUNGE BASE ...

Page 8: ...tool ASSEMBLY AND ADJUSTMENTS WARNING To reduce the risk of serious personal injury turn tool off and disconnect tool from power source before making any adjustments or removing installing attachments or accessories An accidental start up can cause injury Cutters The tooling can be used with the complete range of commercial cutters e g straight rabbet profile cutter slotter cutter or grooved knife...

Page 9: ...e unit Refer to Motor Quick Release 2 Depress the spindle lock button E to hold the spindle shaft in place while turning the collet nut L counterclockwise with the wrench provided To loosen using the manual ratchet method a Without removing the wrench from the collet nut L release pressure on the spindle lock button E b With the wrench still on the collet nut L reverse the loosening direction to r...

Page 10: ... into the collet and tighten the collet nut 3 Insert the motor into the base and clamp the locking lever on the base 4 Place the cone on the pin T and lightly press down on the cone until it stops as shown This will center the subbase FIXED BASE ASSEMBLED Proper hand position requires one hand to be wrapped around the base as shown WITH PLUNGE BASE ASSEMBLED Proper hand position when using the plu...

Page 11: ... before installing and removing accessories before adjusting or when making repairs An accidental start up can cause injury 1 Select and install the desired cutter Refer to Cutter Installation and Removal 2 Assemble fixed base to motor J ensuring base is attached to the depth adjustment ring B Place router on the work piece 3 Open the locking lever I and turn the depth adjustment ring B until the ...

Page 12: ...rews NN and springs QQ to the base 3 Tighten the thumb screws NN FIG 8B OO GG M NN FF QQ QQ 4 Slide the parallel fence GG over the rods 5 Attach thumb screws NN and springs QQ to the parallel fence 6 Tighten the thumb screws FF temporarily Refer to Adjusting the Parallel Fence ADJUSTING THE PARALLEL FENCE FIG 1 8C Follow the assembly instructions included with the parallel fence 1 Draw a cutting l...

Page 13: ... MOTOR INTO THE FIXED BASE FIG 1 2 WARNING To reduce the risk of injury turn unit off and disconnect it from power source before installing and removing accessories before adjusting or when making repairs An accidental start up can cause injury 1 Open the locking lever I on the base 2 If the depth adjustment ring B is not on the motor J thread the depth adjustment ring B onto the motor until the r...

Page 14: ...ng the plunge lock lever P 3 Loosen the depth adjustment rod O by turning the thumb screw BB counterclockwise 4 Slide the depth adjustment rod O down so that it meets the lowest turret stop N 5 Slide the zero adjuster tab EE on the depth adjustment rod down so that the top of it meets zero on the depth adjustment scale DD 6 Grasping the top knurled section of the depth adjustment rod O slide it up...

Page 15: ...red depth is reached NOTE Releasing the plunge lock lever automatically locks the motor in place NOTE If additional resistence is needed use the hand to depress the plunge lock lever NOTE If additional clamping strength is required press the lock lever further to tighten in the clockwise direction 3 Perform the cut 4 Depressing the plunge lock lever will disable the locking mechanism allowing the ...

Page 16: ... thoroughly cleaned and inspected Have worn parts replaced and lubricated with fresh lubricant Have new brushes installed and test the tool for performance Any loss of power before the above maintenance check may indicate the need for immediate servicing of your tool DO NOT CONTINUE TO OPERATE TOOL UNDER THIS CONDITION If proper operating voltage is present return your tool to the service station ...

Page 17: ... To reduce the risk of injury only DEWALT recommended accessories should be used with this product Recommended accessories for use with your tool are available at extra cost from your local service center If you need any assistance in locating any accessory please contact Stanley Black Decker 82 Taryn Drive Epping VIC 3076 Australia or call 1800 444 224 or NZ 0800 339 258 ...

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Page 20: ...alt co nz NOV13 Part No N377513 D26204 XE Copyright 2012 2013 DEWALT The following are trademarks for one or more DEWALT power tools the yellow and black color scheme the D shaped air intake grill the array of pyramids on the handgrip the kit box configuration and the array of lozenge shaped humps on the surface of the tool ...

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