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10

Using a Parallel Fence (Fig. 8A)

A basic parallel fence is included with the D26204-XE and works with the fixed base. 

The basic parallel fence D262003-XJ is available as an accessory for the other 

models and may be purchased from your local retailer or service center at extra cost. 
  1. Remove the motor unit from the base unit. Refer to 

Motor Quick Release

.

 

  2. Remove flat head screws (MM) from storage holes on parallel fence.
  3. Slide parallel fence (Y) into parallel fence slot (Z) on side of base. Insert the two 

flat head screws through the appropriate holes in the sub base to secure the 

parallel fence. Tighten hardware.

  4. Follow all instructions included with the parallel fence. 

NOTE: 

To remove the parallel fence, reverse the above procedure. After removing 

parallel fence always replace the two flat head screws (MM) into the storage holes on 

the parallel fence to prevent loss.

Y

FIG. 8A

Z

MM

Using a Parallel Fence With Guide Rods, plunge base only) 

A parallel fence with guide rods may be included with your plunge base unit.  

FITTING THE PARALLEL FENCE (FIG. 1, 8B)

  1. Slide the guide rods (OO) into both holes (M) in the router base.
  2. Attach the thumb screws (NN) and springs(QQ) to the base.

  3. Tighten the thumb screws (NN). 

FIG. 8B

OO

GG

M

NN

FF

QQ

QQ

  4. Slide the parallel fence (GG) over 

the rods.

  5. Attach thumb screws (NN) and 

springs(QQ) to the parallel fence.

  6. Tighten the thumb screws (FF) 

temporarily. Refer to

 

Adjusting the 

Parallel Fence

.

ADJUSTING THE PARALLEL FENCE 

(FIG. 1, 8C)

Follow the assembly instructions 

included with the parallel fence. 
  1. Draw a cutting line on the material.
  2. Lower the router carriage until the cutter  

FF

GG

FIG. 8C

QQ

 

is in contact with the workpiece.

  3. Lock the plunge mechanism by releasing 

the plunge lock lever (P)

  4. Position the router on the cutting line. 

The outer cutting edge of the cutter must 

coincide with the cutting line.

  5. Slide the parallel fence (GG) against the 

workpiece and tighten the thumb screws (FF).

Vacuum Attachment (Fixed Base Only, Fig. 9)

WARNING: To reduce the risk of injury, turn unit off and disconnect it from 

power source before installing and removing accessories, before adjusting or 

when making repairs. 

An accidental start-up can cause injury. 

To connect the router to a vacuum cleaner for dust collection, follow these steps:
  1. Remove the motor unit from the base unit. Refer to 

Motor Quick Release

.

  2. Attach vacuum attachment accessory (V) to the base as shown. Tighten thumb 

screws (W) securely by hand.

  3. Attach hose adapter to vacuum attachment accessory.

Summary of Contents for D26204-XE

Page 1: ...D26204 XE HEAVY DUTY COMPACT ROUTER INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ...ing to EN 60745 Vibration emission value ah ah m s 7 0 Uncertainty K m s 2 7 The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another It may be used for a preliminary assessment of exposure WARNING The declared vibration emission level represents the main applications of ...

Page 4: ...itable for outdoor use reduces the risk of electric shock f If operating a power tool in a damp location is unavoidable use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock 3 PERSONAL SAFETY a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs...

Page 5: ...o earth wire is required Young children and the infirm This appliance is not intended for use by young children or infirm persons without supervision This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a ...

Page 6: ...d n rated speed Be sure that the motor has stopped completely before you lay the router down If the cutter head is still spinning when the tool is laid down it could cause injury or damage Be sure that the router cutter is clear of the workpiece before starting the motor If the cutter is in contact with the workpiece when the motor starts it could make the router jump causing damage or injury ALWA...

Page 7: ...5 A E D F C B G L J Q FIG 1 ROUND SUBBASE D SUBBASE I K H FIXED BASE M N O P R PLUNGE BASE ...

Page 8: ...tool ASSEMBLY AND ADJUSTMENTS WARNING To reduce the risk of serious personal injury turn tool off and disconnect tool from power source before making any adjustments or removing installing attachments or accessories An accidental start up can cause injury Cutters The tooling can be used with the complete range of commercial cutters e g straight rabbet profile cutter slotter cutter or grooved knife...

Page 9: ...e unit Refer to Motor Quick Release 2 Depress the spindle lock button E to hold the spindle shaft in place while turning the collet nut L counterclockwise with the wrench provided To loosen using the manual ratchet method a Without removing the wrench from the collet nut L release pressure on the spindle lock button E b With the wrench still on the collet nut L reverse the loosening direction to r...

Page 10: ... into the collet and tighten the collet nut 3 Insert the motor into the base and clamp the locking lever on the base 4 Place the cone on the pin T and lightly press down on the cone until it stops as shown This will center the subbase FIXED BASE ASSEMBLED Proper hand position requires one hand to be wrapped around the base as shown WITH PLUNGE BASE ASSEMBLED Proper hand position when using the plu...

Page 11: ... before installing and removing accessories before adjusting or when making repairs An accidental start up can cause injury 1 Select and install the desired cutter Refer to Cutter Installation and Removal 2 Assemble fixed base to motor J ensuring base is attached to the depth adjustment ring B Place router on the work piece 3 Open the locking lever I and turn the depth adjustment ring B until the ...

Page 12: ...rews NN and springs QQ to the base 3 Tighten the thumb screws NN FIG 8B OO GG M NN FF QQ QQ 4 Slide the parallel fence GG over the rods 5 Attach thumb screws NN and springs QQ to the parallel fence 6 Tighten the thumb screws FF temporarily Refer to Adjusting the Parallel Fence ADJUSTING THE PARALLEL FENCE FIG 1 8C Follow the assembly instructions included with the parallel fence 1 Draw a cutting l...

Page 13: ... MOTOR INTO THE FIXED BASE FIG 1 2 WARNING To reduce the risk of injury turn unit off and disconnect it from power source before installing and removing accessories before adjusting or when making repairs An accidental start up can cause injury 1 Open the locking lever I on the base 2 If the depth adjustment ring B is not on the motor J thread the depth adjustment ring B onto the motor until the r...

Page 14: ...ng the plunge lock lever P 3 Loosen the depth adjustment rod O by turning the thumb screw BB counterclockwise 4 Slide the depth adjustment rod O down so that it meets the lowest turret stop N 5 Slide the zero adjuster tab EE on the depth adjustment rod down so that the top of it meets zero on the depth adjustment scale DD 6 Grasping the top knurled section of the depth adjustment rod O slide it up...

Page 15: ...red depth is reached NOTE Releasing the plunge lock lever automatically locks the motor in place NOTE If additional resistence is needed use the hand to depress the plunge lock lever NOTE If additional clamping strength is required press the lock lever further to tighten in the clockwise direction 3 Perform the cut 4 Depressing the plunge lock lever will disable the locking mechanism allowing the ...

Page 16: ... thoroughly cleaned and inspected Have worn parts replaced and lubricated with fresh lubricant Have new brushes installed and test the tool for performance Any loss of power before the above maintenance check may indicate the need for immediate servicing of your tool DO NOT CONTINUE TO OPERATE TOOL UNDER THIS CONDITION If proper operating voltage is present return your tool to the service station ...

Page 17: ... To reduce the risk of injury only DEWALT recommended accessories should be used with this product Recommended accessories for use with your tool are available at extra cost from your local service center If you need any assistance in locating any accessory please contact Stanley Black Decker 82 Taryn Drive Epping VIC 3076 Australia or call 1800 444 224 or NZ 0800 339 258 ...

Page 18: ......

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Page 20: ...alt co nz NOV13 Part No N377513 D26204 XE Copyright 2012 2013 DEWALT The following are trademarks for one or more DEWALT power tools the yellow and black color scheme the D shaped air intake grill the array of pyramids on the handgrip the kit box configuration and the array of lozenge shaped humps on the surface of the tool ...

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