DeVilbiss TGC-536 Manual Download Page 3

SB-4-391-N    Page 3

INSTALLATION

1.    Position yoke at right angle to gun body with vent hole in lid 

toward rear and lever of cam (3) toward front of gun.

2.    Fasten cup lid assembly to gun by attaching nut (2), see Fig. 4, 

to fluid inlet nipple on gun.  Tighten nut with wrench only until 

snug.

3.    Strain material to be sprayed through a 60-90 mesh screen before 

pouring into cup.

4.    Engage pins on cup into yoke and tighten yoke by moving lever 

of cam clockwise.

MAINTENANCE

Lid Repair/Replacement:

1.    To replace a damaged part, use a 5/16" Allen wrench  to loosen 

and remove adapter (1), nut (2), yoke &  cam (3).  Lid and tube 

assembly  are now loose for replacement.

2.    Replace damaged parts on the lid and tube assembly.  The cam 

lever should be located on opposite side of lid from valve (4).

3.    Apply sealant (Loctite #262) to the first two full threads of adapter 

(1).  Insert threaded end of adapter into open end of nut (2).

4.    Install adapter (1) and nut (2) in top of  lid and tube assembly.  

Use a 5/16" Allen wrench to tighten firmly (10-12 foot pounds).

Valve and Lid Gasket Replacement:

1.    To remove a damaged valve (4) or lid gasket (5), press on top of 

valve until it breaks free. The valve pushes the lid gasket from the 

seat.  The lid gasket may now be removed from the lid.  Continue 

pressing hard on the valve to remove it from the lid.

2.    Install replacement valve (4) through bottom of lid so that the 

valve tab is toward center of lid.  Snap in place.  If necessary, use 

a plastic mallet or screwdriver handle to tap the valve in place.  

Press the lid gasket firmly in the lid using the end of a crescent 

wrench.  Insert the side with the black marks first.

CLEANING

Note

Always clean the cam lever (3) surfaces with clean solvent and 

a brush. This will keep the cam lever functioning properly. Do 

not lubricate the cam.

General: For routine cleaning, it is not necessary to remove the lid 

gasket.  It is not necessary or desirable to remove the valve for any 

cleaning procedure.  The valve can be depressed from the outside 

to assist in removal of the gasket for gasket replacement or when 

cleaning dried paint from the channel.  The valve should not be forced 

past the shoulder which retains it in the lid except for replacement. 

Air Pressure:  Always clean with reduced air pressure.  An air pressure 

no greater than 15 to 20 psi will allow quick and thorough cleaning 

of the cup and gun and at the same time will:

1.    Minimize the amount of solvent atomized into the air.

2.    Prevent possibility of damage to cup from excessive back pres-

sure.

3.    Reduce the force with which solvent is expelled from the vent.

Cleaning Procedures:

1.    Empty paint from cup and add small amount of clean solvent.  The 

amount required will vary with different coatings and solvents.

2.    Shake cup to wash down inside surfaces.  Then spray solvent at 

low air pressure (15-20 psi) to flush out fluid passages.

3.    Pour out solvent and add same amount of clean solvent.  

4a.   Again, shake cup.  Loosen air cap.  Hold a folded cloth over front 

of gun and invert cup over solvent receptacle.  Trigger with short 

bursts to back flush vent channel.  With valve in D/F position, 

solvent will be expelled with force from the channel vent hole 

in lid.

Alternative to Step 4a.

4b.   Shut off air to gun.  With valve in D/F position, invert cup over 

solvent receptable.  Trigger gun.  Allow solvent to drip out chan-

nel vent hole in lid for several seconds, or until clean solvent is 

seen.

•  Do not probe through the channel vent hole at any time.  Do 

not probe through the valve slot hole while the valve is in 

the D/F position.  These holes are sealed by gasket (5) and 

gasket damage could occur.

•  Do not use abrasives such as a wire brush or steel wool to 

clean the inside of the Teflon

®

 cup (7).  Damage to the Teflon

®

 

surface could result.

IMMERSION

Since all materials in the cup are highly solvent resistant, the cup 

assembly may be immersed for cleaning. Immersion should not 

exceed 24 hours.  The use of paint strippers should be avoided be-

cause strippers will affect the aluminum as well as other non-metallic 

components.   If the lid gasket has become swollen from prolonged 

exposure to solvents, it will return to its original size without loss of 

properties when allowed to dry.

 PTFE

 PTFE

Summary of Contents for TGC-536

Page 1: ...sible Figure 2 Open Vent Mode Drip Free Mode D F To operate in the drip free mode rotate the valve with a screwdriver or coin so that the hole in the valve slot is aligned with the D F on the lid See...

Page 2: ...upplier Inhaling Toxic Substances Certain materials may be harmful if inhaled or if there is contact with the skin Follow the requirements of the Material Safety Data Sheet supplied by your coating ma...

Page 3: ...n removal of the gasket for gasket replacement or when cleaning dried paint from the channel The valve should not be forced past the shoulder which retains it in the lid except for replacement Air Pre...

Page 4: ...n 1 11 2011 ITW All rights reserved Printed in U S A WARRANTY This product is covered by DeVilbiss 1 Year Limited Warranty DeVilbiss Worldwide Sales and Service Listing www devilbiss com ITW Finishing...

Page 5: ...de manera que el orificio en la ranura de la v lvula quede alineado con el D F en la tapa Ver Fig 3 Nunca introduzca nada a trav s del orificio de ventilaci n del canal No introduzca nada a trav s del...

Page 6: ...nhalaci n de sustancias t xicas Ciertos materiales pueden ser da i nos si se inhalan o si tienen contacto con la piel Siga los requisitos de la Hoja de datos de seguridad MSDS suministrada por el fabr...

Page 7: ...la v lvula para cualquier procedimiento de limpieza Se puede oprimir la v lvula desde fuera como ayuda para quitar el empaque para reemplazarlo o cuando se limpia pintura seca del canal No se debe fo...

Page 8: ...rficies limpias 1 11 2011 ITW Todos los derechos reservados Impreso en EE UU GARANT A Este producto est cubierto por la garant a limitada de un a o de DeVilbiss Centros de venta y servicios de DeVilbi...

Page 9: ...aide d un tournevis ou d une pi ce de monnaie de mani re ce que l orifice de la fente de la soupape soit align avec le D F qui se trouve sur le couvercle Voir figure 3 Ne jamais ins rer d objet dans l...

Page 10: ...tion de substances tox iques Certains produits peuvent tre nocifs lorsqu inhal s ou s ils entrent en contact avec la peau Suivre les recommandations de s curit de la fiche technique fournie par le fab...

Page 11: ...ssibled abaisserlasoupapedel ext rieurafindecontribuerauretrait de l anneau d tanch it pour le remplacer ou d loger la peinture s ch e du sillon La soupape ne doit pas tre pouss e plus loin que l paul...

Page 12: ...Figure 4 Garder ces surfaces propres 1 11 2011 ITW Tous droits r serv s Imprim aux tats Unis GARANTIE Ce produit est couvert par la garantie limit e d un an de DeVilbiss Liste des distributeurs et r...

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