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95-8556

2.1

OPERATION OVERVIEW

THEORY OF OPERATION

The OPECL transmitter module illuminates a direct
linear path ending at the OPECL receiver module.  As
flammable hydrocarbon gases intersect the light beam
between the two modules, certain IR wavelengths are
absorbed by the gas, while other IR wavelengths are
not.  The amount of IR absorption is determined by the
concentration of the hydrocarbon gas.  A pair of optical
detectors and associated electronics located in the
receiver module measure the absorption.  The change
in intensity of the absorbed light (active signal) is
measured relative to the intensity of light at a non-
absorbed wavelength (reference signal).  The
microprocessor computes the gas concentration and
converts the value into a 4 to 20 milliampere current
output signal, which is then communicated to external
control and annunciation systems.  No filter wheel
motors or other moving parts are utilized in either
module.

The output signal is a 4-20 mA signal, which
corresponds to 0-5 LFL-meters.  To better understand
the concept of LFL-meters, refer to Figure 1, which
shows how three gas clouds of different size and
concentration would produce the same output of 1 LFL-
meter by the open path gas detection system.

NOTE

The system must be configured for less than 60%
of the full scale measuring range, with
consideration to the accepted gas cloud size and
concentration.

LAMP REDUNDANCY

The OPECL transmitter provides a unique operational
feature.  A xenon lamp illuminates the linear detection
path from the transmitter to the receiver.  In the event
that the primary lamp fails, the back-up lamp is brought
into service.  The receiver recognizes this condition by
the change in flash pulse coding and responds by
initiating a “failed lamp” warning signal to indicate that
the back-up lamp is in use.  Total system operation is
maintained, with no loss of sensitivity or detection
performance.  In this mode of operation, the following
occur:

1. The indicator LED turns amber.

2. The 4-20 mA signal drops from a normal 4 mA to 2.4

mA.  The analog output value is overridden if the gas
level exceeds 0.5 LFL-meters.  All gas alarm signals
will occur as when operating with the primary lamp.

3. HART and MODBUS communication warn of a

“failed lamp” condition.

Service should be arranged as soon as possible.  A
new transmitter module should be installed.

NOTE

The “failed lamp” condition indicated by the 4-20
mA output can be overridden by applying a
magnet to the transmitter module.  The coded
flash sequence will then return to normal, which
causes the 4-20 mA signal at the receiver module
to also return to normal.  This condition will
continue until power to the transmitter unit is
cycled.

DETECTABLE GASES

OPECL is capable of detecting most hydrocarbon
gases and vapors including methane, ethane, propane,
butane, and propylene.  Gas type and other operational
parameters are selected via digital communications.
The factory calibrated setting is methane.

1M @ 100% LFL

2M @ 50% LFL

10M @ 10% LFL

OPECL OUTPUT EQUALS 1 LFL-M IN ALL THREE SCENARIOS

A2304

Figure 1—Detector Response to Three Gas Clouds of Different Size

and Concentration

Summary of Contents for Open Path Eclipse OPECL

Page 1: ...Infrared Hydrocarbon Gas Detector Open Path Eclipse Model OPECL Detector Electronics Corporation 6901 West 110th Street Minneapolis Minnesota 55438 USA Tel 952 941 5665 or 800 765 3473 Fax 952 829 87...

Page 2: ...1 Wiring Cable Requirements 11 Power Wiring Size and Maximum Length 12 Optional Relays 12 Wiring Procedure 13 STARTUP 16 ALIGNMENT 16 Overview 16 Basic Alignment Procedure 16 Fine Alignment Procedure...

Page 3: ...along with mounting fixture hardware Both modules are powered from an external 24 volt DC supply The receiver provides the measurement signal outputs and is furnished with an onboard status indicatio...

Page 4: ...ture A xenon lamp illuminates the linear detection path from the transmitter to the receiver In the event that the primary lamp fails the back up lamp is brought into service The receiver recognizes t...

Page 5: ...on via a flashing red color and a HIGH alarm condition via a steady red color The OPECL internal magnetic switch or HART Field Communicator can be used to reset latched alarms A short duration magneti...

Page 6: ...communicator for system setup commissioning and diagnostics Onboard LED Indicator Indicates normal fault and backup lamp operation status Green indicates normal operation Amber indicates operation in...

Page 7: ...this output The factory default for full scale 5 LFL meters output is 20 mA MODBUS interfaces also have the ability to calibrate the 4 mA and 20 mA levels FAULT INDICATION Faults and status conditions...

Page 8: ...or MODBUS communication FAULT RELAY Form C Type NO NC Energized during Normal mode De Energized on Fault or loss of power Contact Rating 5 amperes at 30 VDC Non Latching Operation only not programmab...

Page 9: ...001 see Appendix B Class I Div 2 Groups A B C D T4 Type 4X CENELEC Standard range and long range models 0539 II 2 G DEMKO 03 ATEX 135898X EEx de ib IIC T5 T5 Tamb 40 C to 60 C IP67 Transmitter Receive...

Page 10: ...diameter pipe Refer to Figure 3 for mounting dimensions SHIPPING WEIGHT Transmitter with mounting plate 35 pounds 16 kg Receiver with mounting plate 35 pounds 16 kg WARRANTY 3 year limited warranty f...

Page 11: ...por density and flashpoint should be identified and used to assist in selecting the optimum detector mounting locations within the area The detector must be installed by qualified personnel only follo...

Page 12: ...longterm outdoor operation in very cold climates is intended extra shielding covers are recommended to prevent accumulation of snow and ice on the windows Deluge and Flooding The modules are rated IP6...

Page 13: ...source of 24 Vdc power is being utilized verify that system requirements are met NOTE If disconnection of power is required separate disconnect capability must be provided WIRING CABLE REQUIREMENTS A...

Page 14: ...y the resistance of the wire ohms foot value available in wire manufacturer s specification data sheet 3 Divide by 2 For example Consider an installation using 18 AWG wiring with a power supply provid...

Page 15: ...g terminal configuration for the OPECL receiver with relays Figures 11 through 14 show the 4 to 20 mA output of the OPECL receiver in various wiring schemes Figure 15 shows the OPECL wired to a Model...

Page 16: ...N 4 to 20 MA B2051 TOTAL LOOP RESISTANCE 250 OHMS MINIMUM 600 OHMS MAXIMUM Figure 12 Detector Wired for Non Isolated 4 to 20 ma Current Output Sourcing Figure 11 Detector Wired for Non Isolated 4 to 2...

Page 17: ...Sinking CURRENT OUTPUT CHASSIS GROUND POWER SENSOR EXTERNAL RESET HIGH ALARM HIGH ALARM OC AUX ALARM AUX ALARM OC LOW ALARM LOW ALARM OC FAULT FAULT OC 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 TO 32 VD...

Page 18: ...g all OPECL systems The following instructions cover the use of the Telescope Alignment Tool 3 Calibration Magnet 4 For installations with module separation distances between 5 and 30 meters a range r...

Page 19: ...e to dead center on the window of the receiver module Tighten the vertical alignment locking nuts so that no movement will occur 17 95 8556 2 1 VERTICAL ALIGNMENT LOCKING NUTS 2 VERTICAL ADJUSTMENT BO...

Page 20: ...y performing a zero calibration 15 Perform a zero calibration Refer to Zero Calibration in the Calibration section of this manual Any faults or alarms that may be present as a result of the alignment...

Page 21: ...eceiver module s onboard HART communication port 2 Turn on the HART communicator and check for OPECL device recognition When HART communication is established the OPGD Rx Root menu will be displayed o...

Page 22: ...bject such as cardboard until a beam block fault is generated CALIBRATION CALIBRATION OVERVIEW Although routine calibration of the Open Path Eclipse is normally not required the device supports non in...

Page 23: ...Zero Calibration 1 Apply magnet for 2 seconds minimum to initiate calibration A The onboard LED turns to steady red B The current output decreases to 1 mA 2 When zero calibration is complete A The onb...

Page 24: ...ipment transportation prepaid to the factory in Minneapolis 22 95 8556 2 1 Fault Condition Corrective Action Low 24 volts 24 vdc operating voltage is out of range Verify proper wiring to the detector...

Page 25: ...t flange internal 009186 001 Spare Pan Tilt Mounting Kit for one OPECL module only 007907 001 Sun Shield for one module 008925 001 Spare electronics lamp module for OPECL transmitter 008926 001 Spare...

Page 26: ...priate DDL s for the Open Path Eclipse are included within your Communicator To review the device descriptions programmed into your HART Communicator 1 From the Main menu press to access Offline menu...

Page 27: ...igh Alarm Level 2 High Alarm Latch 3 Low Alarm Level 4 Low Alarm Latch RTC Menu 1 RTC Menu Setup Menu 1 OPGD Option Menu 2 Hart Output Menu 3 Com 485 Menu 4 Config Flt Output Menu 5 Gas Type Menu 6 Ra...

Page 28: ...first menu displayed is the OPGD RX Root menu To select any of the 5 menu options shown highlight the desired option using the up down arrow key and then press the right arrow key COMMONLY USED HART...

Page 29: ...RITTEN UNLESS OTHERWISE SPECIFIED DIMENSION TOLERANCE INCH MM INCH MM REMOVE ALL BURRS BREAK ALL EDGES AND SHARP CORNERS THIS DRAWING AND SPECIFICATION CONTAIN PROPRIETARY INFORMATION AND ANY REPRODUC...

Page 30: ...Printed in USA Detector Electronics Corporation 6901 West 110th Street Minneapolis Minnesota 55438 USA Tel 952 941 5665 or 800 765 3473 Fax 952 829 8750...

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