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5 General 

 

The EC-Screwdriver Spindle 320E22-00xx0 is part of the EC-Screwdriving System.  
 
The essential characteristics of this screwdriver series are: 

  brush-less EC-Drive with commutator over encoder 

  torque- and angle-controlling 

 
The EC-Screwdriving System is designed for the use in an industrial environment for a 
maximum torque of 1.2 or 2.0 Nm (depending on the type of screwdriver 

 

Technical 

Data

). 

 
The EC-Screwdriving System mainly consists of two components: 

  the EC-Screwdriver Spindle of the series 320E22-00xx0. 

  the sequence controller AST10-1 / AST11-1 with integrated amplifier or sequence con-

troller AST(i)6 

 
For more equipment 

 

Optional Equipment

 and Operating Instructions “Sequence Con-

troller AST10/AST11” or “Sequence Controller AST(i)6” 
 

 

IMPORTANT 

The operation of the screwdriver spindle requires a programmable se-
quence controller (AST10-1, AST11-1 or AST(i)6) with integrated amplifier 
and a motor cable.  

 
The sequence controller offers 

standard screwdriving programs

 for tightening screws to 

a specific torque value respectively loosening at a specific angle value. Their parameters 
are adjustable directly via the controller’s keyboard.  
 

Special screwdriving sequences

 are easy to create: standard assembly steps, already 

stored in the controller, can be selected and comfortably built up to form a complete as-
sembly process. This happens via the integrated web server’s PC operator board. 

 

No special 

PC software

 is required – only a normal web browser (such as MS explorer) 

and an Ethernet port. 

 

Additional software modules

 for documentation and screw join analysis (data logging, 

graphics, etc.) are available as optional equipment. 

 

Also optionally available is an 

update service

 for the sequence controller which provides 

continuous update of the controller’s function and control software.  

 

The controller’s integrated 

display and operating unit

 indicates the operating mode and 

assembly status. It also allows a direct change of parameters (such as speed, torque and 
angle values etc.) within the assembly process and without the need of a PC connection. 

 

In 

automatic mode

, the sequence controller communicates with the system’s PLC. 

Screwdriving programs can be selected and started. After completion of the assembly 
process, the sequence controller will report the status of the result to the PLC. 

 

An 

Ethernet port

 allows the network of more screwdriver spindles (i.e. multi spindle sys-

tems) with centralized process monitoring (graphics, statistics, individual data sets, etc.). 

Summary of Contents for 420988 D

Page 1: ...22 00200 420988 E NOTICE ALL DOCUMENTATIONS Before beginning work this operating instruction booklet and the enclosed safety instructions no 016000 pink colored booklet have to be read through careful...

Page 2: ...e Controller 14 7 OPERATION 15 7 1 Insert and Change Inserting Tool 16 8 TESTING THE REPEATABILITY OF THE SCREWDRIVER 17 8 1 Calibration Test Instructions 17 8 2 Overview of the Screwdriver Speed Sett...

Page 3: ...which can cause serious injuries or even death if not avoided CAUTION Indicates a danger or unsafe procedure which can cause injuries to a per son or material damages if not avoided NOTICE Indicates a...

Page 4: ...ncorrectly or its operation is not appropriate for the application the tool might overheat which could result in injuries burnings Use the screwdriver only as described in the operating instruction bo...

Page 5: ...e nutrunners 60 Nm If it is not possible to use a torque support use side handles for straight and pistol grip screwdrivers Side handles are recommended for straight screwdrivers at a torque set ting...

Page 6: ...ower range of the selected spindle the torque value the speed the stand by and the direction of rotation can be adjusted individually to the assembly requirement The EC Screwdriver Spindle is insulate...

Page 7: ...er s keyboard Special screwdriving sequences are easy to create standard assembly steps already stored in the controller can be selected and comfortably built up to form a complete as sembly process T...

Page 8: ...Dimension Sheet The EC Screwdriver Spindle may be installed in any orientation Use only mounting brackets having a sufficient size Dimension Sheet Use only the mounting elements delivered to mount th...

Page 9: ...9 6 2 Dimension Sheet...

Page 10: ...sion Sheet as well as Operating Instructions EC Screwdriving System Illustration 1 Installation Motor Cable KMO AST10 EC Screwdriver 320E22 00xx0 Sequence Controller AST10 AST11 measuring cable KN AST...

Page 11: ...ler to power supply 385443 A B C Name Order No Sequence controller AST11 1 OR with module safety stop Sequence controller AST11 1 S 390041 A 390041 B Motor cable KMO AST1x length 8 2 16 4 26 2 39 4 ft...

Page 12: ...included in the delivery capacity of the spring sleeve You will find suitable inserting tools in our catalog D3320 or on the internet as follows www deprag com Screwdriving Technology Selection progr...

Page 13: ...he upper connection of the EC screwdriver spindle and then fully tighten the motor cable Do this by first tightening the plug connection a little and then pushing it in and then tightening it further...

Page 14: ...and fix it ATTENTION During operation malfunctions or damages can be caused to the contacts Fully tighten the plug connection Connect the sequence controller to the power supply Switch on the sequenc...

Page 15: ...tion with a sequence controller only CAUTION The turning bit may cause an injury to fingers or hands Trained personnel may operate the EC screwdriver spindle only IMPORTANT Proceed with the operating...

Page 16: ...espectively external drive E11 2 as per DIN ISO 1173 You will find suitable inserting tools in our catalog D3320 or on the internet as follows www deprag com Screwdriving Technology Selection program...

Page 17: ...the command parameter Drive To Torque should be set in the AST Controller The Screwdriver speed in the 1 step program should be set according to point 8 2 Overview of the Screwdriver Speed Settings 8...

Page 18: ...18 8 3 Overview of the Screw Plate and Washer Spring Arrangements...

Page 19: ...rts as well as the cleaning and re greasing of all moveable parts gear drive After each maintenance check the shut off accuracy and if necessary re calibrate For this reason it is advisable to carry o...

Page 20: ...ller displays error message see Operating Instruction AST10 AST11 chapter 10 Troubleshooting AST i 6 chapter Error Display and Troubleshooting If necessary please send the tool to DEPRAG for service F...

Page 21: ...lbs 1 20 10 62 2 0 17 7 Speed min rpm 50 30 Speed max rpm 900 550 Weight kg lbs 0 62 1 38 0 62 1 38 Noise level dB A 60 60 Line Voltage DC V 24 24 Internal hex drive DIN ISO 1173 F6 3 F6 3 Suitable in...

Page 22: ...HULZ GMBH u CO P O Box 1352 Germany 92203 Amberg Carl Schulz Platz 1 Germany 92224 Amberg Authorized Person Mr Josef Bock address see manufacturer for Documentation Name EC SCREWDRIVER Machine Type __...

Page 23: ...eb site www deprag com If you need any further information then please either contact your representative or us directly at DEPRAG SCHULZ GMBH u CO During business hours our Service Hotline 49 0 700 0...

Page 24: ...92203 Amberg Germany Carl Schulz Platz 1 92224 Amberg Germany Service Hotline 49 0 0700 00 371 371 49 0 9621 371 0 Fax 49 0 9621 371 120 Internet http www deprag com e mail info deprag de Jul 15 Techn...

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