Denver ORIENT POWER OPSOLAR 48100PW User Manual Download Page 19 | Manualshive

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3. Safe handling Guide

3.1 Typical System Diagram

3.2 Tools

The following tools are required to install the battery pack:

• Cable Lugs
• Cut Plier
• Crimping Tool
• Screw Driver
• Drilling Machine

NOTE:

Use properly insulated tools to prevent accidental electric shock or short circuits. If insulated tools

are not available, cover the entire exposed metal surfaces of the available tools, except their tips, with

electrical tape.

3.3 Safety Gear

It is recommended to wear the following safety gear when dealing with the battery pack:

• Insulated gloves
• Safety goggles
• Safety shoes

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Summary of Contents for ORIENT POWER OPSOLAR 48100PW

Page 1: ...OPSOLAR LIMITED www opsolarbattery com Wall mounted Battery User Manual ...

Page 2: ...ng instructions in this manual strictly Save this manual properly and read carefully the following instructions before installing the unit Do not operate this unit before reading through all safety information and operating instructions carefully ...

Page 3: ...2 ...

Page 4: ...egative Terminal 13 2 5 BUZZER OPERATION OPTIONAL 13 2 6 LED INDICATORS 14 2 6 BUZZER OPERATION OPTIONAL 14 2 7 DISPLAY FUNCTION INSTRUCTION 15 2 7 1 Display Rendering 15 2 7 2 Functional Specifications 15 3 SAFE HANDLING GUIDE 18 3 1 TYPICAL SYSTEM DIAGRAM 18 3 2 TOOLS 18 3 3 SAFETY GEAR 18 3 4 INSTALLATION 19 3 4 1 Installation Location 19 3 4 2 Mounting to a wall 19 3 4 4 Other Wire Connection ...

Page 5: ...4 5 TROUBLESHOOTING 27 6 STORAGE AND MAINTENANCE 28 6 1 STORAGE 28 6 2 MAINTENANCE 28 7 PRODUCT RESPONSIBILITIES AND CONSULTING 29 ...

Page 6: ...onents before touching the plug in circuit board or chips be sure to use correct electrostatic prevention measures Dc short circuit dangerous Power system provides dc regulated power supply Dc short circuit could cause fatal damage to the e quipment Using a special tool Working in high voltage and ac power be sure to use a special tool instead of individual tools Disconnect the power supply in ope...

Page 7: ... the Battery DANGER Do not discharge the battery using any device except for the specified device When the battery is used in devices aside from the specified device it may damage the performance of the battery or reduce its life expectancy and if the device causes an abnormal current to flow it may cause the battery to become hot and cause serious injury CAUTION The temperature range over which t...

Page 8: ...ameters of Battery 2 1 Basic Block Diagram There are Battery cells and BMS board inside before connecting the terminal please read the diagram and make sure the output is no short or other abnormal connection ...

Page 9: ... V Cell BMS Charge Cut Off Voltage 59 2 V 3 7 V Cell Reconnect Voltage 54 08 V 3 38 V Cell Balancing Voltage 54 4 V 3 4 V Cell DISCHARGE PERFORMANCE Maximum Continuous Discharge Current 100 A BMS Discharge Current High Warning 125 A BMS Discharge Cut Off Current 130 A 1000ms Low Voltage Warning 44 8 V 2 8 V Cell 16 BMS Discharge Cut Off Voltage 40 V 1 s 2 5 V Cell 16 Reconnect Voltage 46 4 V 2 9 V...

Page 10: ...e 2 6 AWG TEMPERATURE PERFORMANCE Temperature Sensor Quantity 6 pcs Discharge Temperature 4 140 F 20 60 C Charge Temperature 23 131 F 5 55 C Storage Temperature 23 95 F 5 35 C BMS High Temperature Cut Off 149 F 65 C Reconnect Temperature 140 F 60 C 2 3 Panel View No Description Functional Description 1 LCD Key Function key 2 LCD Display ...

Page 11: ...nverter 15 CAN Communication with inverter 16 RS232 Communication with PC 17 RS485B Battery parallel communication 18 RS485B Battery parallel communication 2 4 General 2 4 1 Power RST Key Power Key On Off BMS RST Key In the non standby state of BMS press the key for 10S until all LED light up for reset 2 4 2 Breaker Battery positive loop equipped with breaker rated 125A able to operate in DC syste...

Page 12: ...dress normally set as 1 or ON OFF OFF OFF and auxiliary packs set as per below table 2 4 4 DCT Dry Contacts Dry Contacts are mostly unused but for communication with some non smart systems please see the table below Working current should be less than 2A mainly to connect with an external indicator light or buzzer ...

Page 13: ...5C RJ45 Connector When installing more than one battery in parallel a standard RJ45 patch network cable will be required for internal battery communication These cables will need to be connected to port RS485B or RS485C between all the connected batteries The ports are paralleled therefore any port can be used for in or out connection BMS RS485A Port RJ45 Connector BMS CAN Port RJ45 Connector Pin ...

Page 14: ...als internal connected together 2 5 Buzzer Operation Optional Model Description and Status Fault Buzzing 0 25S per 1Sec Protection Buzzing 0 25S per 2Sec expect for over charge protection Alarm Buzzing 0 25S per 3Sec expect for over charge alarm NOTE Buzzer function can be set by monitor software the default is off ...

Page 15: ...ature Over current protection Flash 1 Flash 2 Discharge Normal ON OFF Indication by SOC Alarm ON Flash 3 Over Discharge Protection Flash 1 OFF Temperature Over current Short circuit protection Flash 1 Flash 2 Fault OFF ON OFF OFF OFF OFF NOTE LED function can be set by monitor software the default if on Flash ON OFF Flash1 0 25Sec 3 75Sec Flash2 0 5Sec 0 5Sec 2 6 Buzzer Operation Optional Model De...

Page 16: ...struction 2 7 1 Display Rendering 2 7 2 Functional Specifications 2 7 2 1 Main Menu Page Electricity dormancy activated will show the welcome screen press the MENU button to enter the main menu page As shown in the figure below ...

Page 17: ...r is point to Analog Info press ENTER key will enter into the page of Analog Info As shown in the figure below 2 7 2 3 Battery Status Page When the cursor is point to BMS Status press ENTER key will enter into the page of BMS Status As shown in the figure below ...

Page 18: ... beginning among them shows the current cursor position press UP or DOWN key can move the cursor position with end of the project the content of the said project has not shown press ENTER key can enter the corresponding page 3 Press ESC key can be returned at the next higher level directory In any position press NEMU key can return to the main menu page 4 In a dormant state press any key can activ...

Page 19: ...achine NOTE Use properly insulated tools to prevent accidental electric shock or short circuits If insulated tools are not available cover the entire exposed metal surfaces of the available tools except their tips with electrical tape 3 3 Safety Gear It is recommended to wear the following safety gear when dealing with the battery pack Insulated gloves Safety goggles Safety shoes ...

Page 20: ... minimal dust and dirt in the area Installation must be vertical or tilted backwards by maximum 15 avoid forward or sideways tilt 3 4 2 Mounting to a wall Choose suitable firm wall with thickness greater than 80mm Use the mounting frame as a template mark the hole position Drill 8 holes according to the hole position it is ø10 with depth 60mm Hammer the M8 screws to the above holes and screw the n...

Page 21: ...ed for unlimited parallel a Max 15 parallel if connected communication with inverter Equal length lead wires will helpful for load sharing A main breaker from Busbar to inverter is recommended for sharing reducing rush power to battery packs while starting inverter Note Do not serial connect battery pack ...

Page 22: ... is set to OFF connect it to charging supply and output voltage of charge power supply is set to 56 58 4V 16S LiFePO4 Battery Option Connect to inverter Circuit breaker of battery circuit is set to OFF connect it to inverter and inverter input voltage is set to 44 8 58 4V 16S LiFePO4 Battery Option After all settings done switch the circuit breaker ON ...

Page 23: ...USB RS232 RJ12 to PC PC Device Manager Find mark device Right click update driver update driver from un zipped files folder Refresh PC Device Manager to Verify 4 2 PC Software Installation To use USB RS232 RJ12 connect PC and use PC software a BMS APP should be installed on PC Follow steps as below or check online demo video Download software V2 50 from product download tag Un Zip Files Open softw...

Page 24: ...ware 4 3 1 2 Batteries Parallel Communicate with PC Software While battery in parallel communication dial up addresses of battery are different Address Dial Switch Remark bit1 bit2 bit3 bit4 1 ON OFF OFF OFF Battery 1 2 OFF ON OFF OFF Battery 2 3 ON ON OFF OFF Battery 3 4 OFF OFF ON OFF Battery 4 5 ON OFF ON OFF Battery 5 ...

Page 25: ... ON Battery 15 Note The range of batteries address bit1 bit4 is 1 15 Battery internal communication use standard internet cable connect though RS485B RS485C ports For example 15 sets batteries in parallel communicated with PC software as below ...

Page 26: ...as per inverter used Different model inverters may use different protocol detailed setting please check latest published demo videos Step 2 Connect BMS Inverter Communication Cable If communicated with MPP LUX inverter please connected with RS485 port of battery If communicated with GROWATT DEYE VICTRON inverter please connected with CAN port of battery ...

Page 27: ...DS address set to 1 or ON OFF OFF OFF slave batteries set as per 4 3 2 2 Step 4 Inverter Setting Inverter battery type select as Li Inverter battery communication protocol select as per inverter manual and refer to latest published demo videos ...

Page 28: ... the front display panel Sleeping mode Press Reset to normal mode No indication and alarm in the front display panel even Reset still no Battery voltage too low Charge battery immediately Red LED Flashing when Standby Battery cell low voltage Charge battery immediately Red LED Flashing when charging Alarm for protection when charging BMS show alarm protect and adjustment Red LED Flashing when Disc...

Page 29: ...sts in the terminals Only persons are adequately familiar with batteries and with the required precautionary measures may replace batteries and supervise operations Unauthorized persons must be kept well away from the batteries Verify that no voltage between the battery terminals and the ground is present before maintenance or repair In this product the battery circuit is not isolated from the inp...

Page 30: ...period for free of charge provided that it has any product quality problems within the specified operation range we may replace the relevant parts if we fail to maintain it so as to achieve the purpose of sustainable use without performance reduction our after sales service personnel will propose the specific maintenance and troubleshooting methods 4 In case of any questions please contact us For ...

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