Denison Hydraulics Goldcup 6 Installation & Overhaul Instructions Download Page 22

 

SECTION V – ASSEMBLY PROCEDURES 

 

 

SHUTTLE VALVE ASSEMBLY 

1.  Place valve assembly (20) in a horizontal position with the O-ring groove up. 

Internal Drain 

 

 

2.  Press seat (11) in the .500” diameter bore until it is flush with the body surface. 

 

 

 

 

3.  Install spool (5) in body bore. 

 

 

 

 

4.  Install spring centering washer (4) over each end of spool. 

 

 

 

 

5.  Install springs (3) over ends of spool and into sockets of centering washers. 

 

 

 

 

6.  Lubricate O-rings (2) and install over plugs (1).  Install the plugs over springs and into    

 

 

 

 

 

     body. 

 

 

 

 

7.  Install spool (10) in bore against seat (11). 

 

 

 

 

8.  Install spring (9) in spool (10). 

 

 

 

 

9.  Lubricate O-ring (8) and install in groove of plug (7) on internally drained shuttle. 

 

 

 

               10. Install plug (7) over spring (9) and tighten. 

 

 

 

               11. Install seal (17) in counter-bore in the center of shuttle valve assembly.  Hold in place    

 

 

 

 

 

     with a coating of grease.  Install two seals in remaining counter-bores. 

 

 

 

               12.  Install shuttle valve assembly on port block pad and secure with screws (19).  Torque    

 

 

 

 

 

      screws to 20 ft. lbs. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

FIGURE 10 

ASSEMBLY, SHUTTLE VALVE 

 

NO. 

QTY. 

PART NUMBER 

DESCRIPTION 

488-35002 

Plug 

691-00908 

O-ring 

033-70515 

Spring 

033-70495 

Washer, Spring Centered 

033-70529 

Spool 

033-53117 

Body 

033-72129 

Plug 

691-00906 

O-ring 

033-71923 

Spring, Relief Valve 

10 

033-71925 

Spool, Relief Valve 

11 

033-53154 

Seat 

12 

Not shown 

 

 

13 

Not shown 

 

 

14 

345-20004 

Shim Washer 

Reference – Orifice P/N 033-53523 for Shuttle S13-48776 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

21 

Summary of Contents for Goldcup 6

Page 1: ...DENISON HYDRAULICS SERVICE LITERATURE Axial Piston Motor Variable Displacement Goldcup Series M6H Model C Goldcup Series M7H Model A INSTALLATION OVERHAUL INSTRUCTIONS SVM M6 M7 G Revised 4 04...

Page 2: ...of the basis of the bargain nor has same created or amounted to an express warranty that the products would conform thereto We are selling the goods and merchandise illustrated and described in this c...

Page 3: ...am Cradle Assembly 7 SECTION IV ASSEMBLY TOOL DRAWINGS T1 T2 T3 8 T4 T5 9 Rework Limits 9 SECTION V ASSEMBLY PROCEDURES Drive Shaft Assembly 10 Barrel Holddown Shaft 10 Rocker Cam Stroking Assembly 11...

Page 4: ...nd minimum displacement stops Additional optional controls are also available This unit is bi directional Table 1 TYPICAL CHARACTERISTICS Specification Term Goldcup 6 Goldcup 7 Displacement at max ang...

Page 5: ...ndable service when properly applied and their systems properly maintained These general instructions apply to typical systems Specific instructions for particular equipment can be developed from them...

Page 6: ...too small Suction line collapsed Suction strainer too small Suction strainer dirty Operating altitude too high Boost or replenishment pressure too low Replenishment flow too small for dynamic conditi...

Page 7: ...capacitance line volume line stretch accumulator effects Reduce line size or lengths Eliminate hose Bleed air Pressure shocks Barrel blow off Re check pump hold down rotating group drain pressure Exce...

Page 8: ...emainder of the shaft seal from the shaft Do not scratch seal area of the shaft 4 Remove snap ring 3 and the shaft and bearing assembly 1 Remove spacer or ring 2 HOUSING REMOVAL After shaft assembly h...

Page 9: ...SECTION IV ASSEMBLY TOOL DRAWINGS 8...

Page 10: ...nal Dimension Max Rework from Original Dimension Min Dimension After Rework Port plate face 315 305 010 295 Cylinder barrel face 4 480 010 4 470 Shoe retainer face 314 312 005 307 Piston shoe face poc...

Page 11: ...own and insert tool figure SHAFT ASSEMBLY T 1 in the splined shaft hole in the barrel Figure 2 2 Place thrust washer 3 and spring 4 over shaft 2 in the same sequence as shown 3 Insert shaft 2 in barre...

Page 12: ...Install chamber covers 15r and 15l on the control chambers 17 over the dowel pins 16 The tapped holes must be at the top Refer to the T marked on the rocker cam 24 and cradle 20 6 Install four 1 4 20...

Page 13: ...x hd screws 1 4 20 x 2 1 4 13 2 488 35001 Hex socket plug SAE 4 14 2 691 00904 O ring 90 6290 4 1 033 70572 Right side chamber cover CW Rot 15R 15L 1 033 70571 Left side chamber cover CW Rot 16 4 324...

Page 14: ...SECTION V ASSEMBLY PROCEDURES 13...

Page 15: ...t the rocker cam to either extreme position in the cradle and position the barrel assembly with auxiliary shaft 1 directly over the pistons Start with the upper most piston and guide them one at a tim...

Page 16: ...ll the hollow hex plug in bottom of housing 1 Roll pins 4 are in bottom half of housing HOUSING INSTALLATION See Figure 6 1 Install the three face plate pins 1 in the holes provided in the holes provi...

Page 17: ...the port block 5 Install the port block assembly and port plate over the end of the auxiliary shaft Be certain that tubes 2 3 and 4 as shown on Fig 4 are seated and that the port plate 7 is still on...

Page 18: ...tall cotter pin 5 through nut and shaft and bend one tang over the end of the shaft 3 Place O ring 7 on end cover 6 and lubricate Install end cover over hold down nut 4 4 Depress cover and install sna...

Page 19: ...containing the rubber friction ring f and carbon ring c over the shaft with the carbon ring exposed Apply heavy grease to the square section rubber seal a and install on the cast iron seat b 2 Instal...

Page 20: ...1 45003 Nylite Gasket 8 4 306 40144 Screw 9 1 033 71312 Servo Stem 10 1 033 70546 Balance Plate 11 2 033 71247 Spacer 12 2 358 10300 10 24 x 2 3 4 Soc HD Cap Screw 13 8 631 45007 Nylite Washer 14 8 35...

Page 21: ...SECTION V ASSEMBLY PROCEDURES 20...

Page 22: ...groove of plug 7 on internally drained shuttle 10 Install plug 7 over spring 9 and tighten 11 Install seal 17 in counter bore in the center of shuttle valve assembly Hold in place with a coating of g...

Page 23: ...echt Holland Tel 31 78 6543 070 Fax 31 78 6175 755 Denmark DenisonHydraulicsDenmark A S Industrikrogen 2 2635 Ish j Denmark Tel 45 4371 15 00 Fax 45 4371 15 16 Finland Denison Lokomec Oy Polunm enkatu...

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