Demco KAR KADDY 3, Operator'S Manual

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Page 22 RD20024
DA91 Actuator Parts Breakdown
Please order replacement parts by PART NO. and DESCRIPTION
-
8669113
-
DA91 Actuator w/ 2” eZ-Latch Coupler
-
6057
-
DA91 Actuator without Coupler
-
5401
- Lever Replacement Kit (incl. items w/**)
- 5482 - Master Cyl. Replacement Kit (disc)
-
5876
- eZ-Latch Coupler Repair Kit
NOT INCLUDED
5876 eZ-Latch
Coupler Repair
Kit
5482 Master Cylinder Repair Kit
(gasket included)
BLEEDING THE SYSTEM
The first requirement for safe, sure hydraulic braking is the use
of quality brake fluid. Use only DOT-3 or DOT-4 brake fluid from
a sealed container.
If pressure bleeding equipment is available, follow the manu-
facturer’s instruction in bleeding the system.
If system must be bled manually, proceed as follows: Fill
master cylinder with fluid. Install bleeder hose on top bleeder
of first caliper to be bled.
NOTE: always bleed brakes by using the top bleed screw
on the caliper.
Have loose end of hose submerged in brake fluid in glass
container to observe bubbling.
By loosening the top bleeder screw located on the caliper one
turn, the system is open to the atmosphere through the passage
drilled in the screw. Pump actuator with long steady strokes.
The bleeding operation is completed when bubbles no longer
rise to the surface of the fluid.
Be sure to close bleeder screw
securely.
Repeat bleeding operation at each caliper. During the bleed-
ing process, replenish the brake fluid, so the level does not fall
below the 1/2 full level in the master cylinder reservoir. After
bleeding is complete, make sure master cylinder reservoir is
filled and filler cap is securely in place.
After the bleeding operation has been completed, apply pressure
to the system and check the whole brake system for leaks.
Model 91 ACTUATOR PARTS LIST
9
1
21
27
2
17
23
26
11
15
16
29
3
7
22
25
12
13
30
14
6
19
10
18
24
20
5
8
28 4
ITEM # PART # DESCRIPTION Qty
1 00057 WASHER, .25 SPRING LOCK 4
2 00062 NUT .25NC HEX 4
3 00618 BOLT .25NC X 2.00 GR5 HEX 4
4 01896 BOLT .50NC X 4.00 GR5 HEX 3
5 02178 NUT, .50NC LOCK, NY. INSERT 3
6 03866-95 EMERGENCY LEVER GUIDE 1
7 03876 MASTER CYLINDER CAP ASSEMBLY 1
8 05408 SAFETY CABLE F/ ACTUATORS 1
9 05424 WASHER, .313 EXTERNAL TOOTH LOCK 2
10 05426 PIN, FRONT SHOCK 1
11 05687 MASTER CYLINDER BOOT 1
12 05693-95 SPRING, SAFETY LEVER 1
13 05951 EMERGENCY LEVER 1
14 05961 BOLT .313NC X .625 GR5 HEX 2
15 05977 PUSH ROD ASM DA91 & DA95 1
16 05986-95 COLD HEADED CLEVIS PIN, .875 1
17 09153 CORK GASKET F/ MASTER CYLINDER 1
18 10965 DA91 & DA10 SLIDE CHANNEL TOP 1
19 10966 DA91 & DA10 SLIDE CHANNEL BOT 1
20 10967 SLIDER SPACER 2
21 11079-95 DROP TUBE MOUNT INNER SLIDE DA91 1
22 11164-95 OUTER CASE DA91, 3 BOLT MOUNT 1
23 11190 COMPOSITE MASTER CYLINDER DISC 1
24 12396 RUE RING LOCK COTTER 5/8 SHAFT 1
25 12397 RUE RING LOCK COTTER, 7/8 SHAFT 1
26 12557 CAP FOR MASTER CYLINDER 1
27 14798 90 DEGREE FITTING 1
28 15945 LD 2” COUPLER 1
29 BD21001 DECAL DISC BRAKES 1
30 SB12426 SHOCK, DAMPER 1
Please order replacement parts by PART NO. & DESCRIPTION.