DeLuxe Stitcher M19 Series Operation And Maintenance Manual Download Page 1

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Before using this Stitcher Head, all operators must study this manual and follow

the safety warnings and instructions. Keep these instructions with the M19 Stitcher

for future reference. If you have any questions, contact your local DeLuxe Stitcher

Graphic Arts Representative or Distributor.

Model M19 Stitchers

OPERATION AND MAINTENANCE MANUAL

M19-AST Stitcher....

with

18D Head....115V and 60HZ

M19-BST Stitcher....

with

18D Head....230V and 50HZ

M19G20-AST Stitcher..

with

G20 Head..115V and 60HZ

M19G20-BST Stitcher..

with

G20 Head..230V and 50HZ

Machine Serial Number :
Head Serial Number :
Date Purchased :

solving your wire stitching needs for 125 years...

UXE

TITCHER

C O M P A N Y I N C .

Summary of Contents for M19 Series

Page 1: ...uxe Stitcher Graphic Arts Representative or Distributor Model M19 Stitchers OPERATION AND MAINTENANCE MANUAL M19 AST Stitcher with 18D Head 115V and 60HZ M19 BST Stitcher with 18D Head 230V and 50HZ M19G20 AST Stitcher with G20 Head 115V and 60HZ M19G20 BST Stitcher with G20 Head 230V and 50HZ Machine Serial Number Head Serial Number Date Purchased solving your wire stitching needs for 125 years D...

Page 2: ......

Page 3: ... all guards in place The stitcher will not operate without the front guard closed properly Do not modify the guards in any way Always disconnect the power supply before removing any guards for servicing Never operate the machine with wire feeding through the head unless there is stock above the clinchers otherwise serious damage may result Always turn power off when making adjustments Always disco...

Page 4: ...11 Adjustments and Settings 13 Adjusting the Clincher Points 13 Adjusting the Guides 15 Troubleshooting 16 Maintenance 17 Lubrication 17 Ordering and Replacing Spare Parts 18 Mounting Removing Stitcher Heads 19 Clutch Brake Maintenance 20 Assembly Drawings 27 Part Number Description Cross Reference 39 Registration Card 42 Warranty 44 Declaration of Conformity 45 Table of Contents 3 ...

Page 5: ...registering of flat work for uniformly spacing the stitches In addition a work table extension is provided to accommodate larger format work The M19 is foot switch operated and belt driven by a 1 2 HP motor making possible cycle speeds up to 200 stitches per minute The motor is mounted on an adjustable bracket which can be raised or lowered to adjust driving belt tension The driving mechanism is t...

Page 6: ... With Tables 33 84 cm Without Tables 16 50 8 cm Depth 29 73 7 cm Stitching Capacity Two Sheets to 3 4 20 mm at 20 paper stock 75 grams meter2 Wire Types 20 28 Round 19x21 1 2 20x24 standard and 21x25 Flat Throat Depth Flat or Saddle 14 36 cm Side Stops 6 1 4 23 3 4 15 9 cm 60 3 cm Power Requirements M19 AST or M19G20 AST 115VAC 60 Hz M19 BST or M19G20 BST 230VAC 50 Hz Minimum Recommended Circuit C...

Page 7: ...and Lock Washers LW14 secured to the Left Guard Wire Guide Spring 15150A or G20286A 18D Head accessories include Driver Release Pin 5160 G20 Head accessories include the Complete Wire Guide Spring Plate Assembly G20278AA a set of 2 0 2 5 3 0 and 5 mm Hex Key Wrenches G20361 G20360 G20362 and G20374 and an Open End Wrench G20364 Stitch Samples Carefully inspect the condition of the shipping contain...

Page 8: ...a 9 16 open end wrench Remove the packing materials from around the M19 and all contents from the shipping boxes Mount the Spool Bracket G30144 to the outside of the Left Guard G30143 with two 2 Hex Head Cap Screws UA1420 1 through two 2 Plain Washers PW14 2 and two 2 Lock Washers LW14 Locate the Spool Stud 7693 and remove the Hex Nut HN3816 Washer PW38 and Lock Washer LW38 from the one end Insert...

Page 9: ...over the Spool Stud and replace the Tension Spring and Set Collar Apply slight pressure on the Set Collar pre loading the Tension Spring then tighten the Thumb Screw in the Set Collar until secured Mount the Wire Guide Spring 15150A or G20286A in the Wire Guide Spring Bracket 15154 or G20278AA A properly set Tension Spring will cause the Wire Guide Spring to flex but not actually hit the wire spoo...

Page 10: ...n the V Belt is taut If the Belt is not tight enough by force of gravity wiggle both the Motor Plate and Motor on the other side of the Stitcher slightly until it is Do not press on the Motor arm to make this adjustment as pressing on the Pulley may knock it out of position The V Belt should first be tightened after two to three weeks of use and then periodically after that Moisture change in temp...

Page 11: ...l severely damage the stitcher WARNING Figure 4 Adjusting for Work Thickness G30128 HAND WHEEL G30175 G30099 G30119 THICKNESS GAUGE G30103 2 Measure work thickness here Unlock the Hand Wheel G30128 by turning the Adjuster Crank G30175 on the Adjuster Crank Housing G30099B counter clockwise Turn the Hand Wheel clockwise until the Adjuster Spool G30119 is raised sufficiently to allow a sample of wor...

Page 12: ...er 7024B When stitching stock over 20 it is recommended that a high tensile wire be used which is available in 21x25 20x24 and 19x21 1 2 flat wire sizes The high tensile wire may cause increased wear on certain parts For any stock over 33 or coated stock it is recommended that 19x21 1 2 flat wire be used Refer to Figure 6 for a general overview of suggested wire sizes to use for specific stitch ca...

Page 13: ...x25 Flat 2 Sheets to 3 8 20x25 Flat 2 Sheets to 3 8 20x24 Flat 2 Sheets to 1 2 19x21 1 2 Flat 3 8 to 3 4 Figure 5 Limited Stitching Capacities Wire Gauge Type of Work 20 Stock 28 Round Light Flat or Saddle 2 5 Sheets 27 Round Light Flat or Saddle 2 5 Sheets 26 Round Light Flat or Saddle 2 10 Sheets 25 Round Medium Flat or Saddle 2 40 Sheets 24 Round Medium Flat or Saddle 2 60 Sheets 21 x 25 Flat H...

Page 14: ...W14 and Plain Washers PW10 Check the Clincher Point height by cycling the machine manually and stopping it at the top or highest point of Clincher activation Loosen the Set Screw UA1428 1 in the Adjustment Block and rotate the Clincher Slide Adjustment Screw 18186 which raises or lowers the Clincher Slide 18182 to adjust the Clincher Points as needed Rotating the Screw clockwise lowers the Points ...

Page 15: ... the Bender Bar Loosen the two 2 1 2 20x1 1 4 Screws G30159 securing the Clincher MountAssembly G30044A to the M19 Frame Using this half formed stitch line up the legs of the staple with the Clincher Points from back to front as well as from side to side Once the legs of the staple are aligned the Driver will be centered above the Clincher Points and the quality of the stitch will be greatly impro...

Page 16: ...n is determined the two 2 Work Guide Screws are tightened and the Guide is locked into place Two 2 Table Extender Brackets 7659 are attached to the Work Table Assembly 7656A for additional Work Guide placement To use these extensions loosen and remove the two 2 Work Guide Screws and insert them in the Extender Brackets Slide the Work Guide back and forth until the proper stop location is found and...

Page 17: ... entire assembly problem The machine will not begin a cycle at all solution 1 Make sure the Interlock Switch Key 850343 on the plastic Head Guard G30145 is in complete contact with the Safety Interlock Switch 850308 on the Left Guard G30143 problem Stitch quality is poor solution 1 Refer to the Stitcher Head Operator s Manuals for more information 2 Make sure that the wire is feeding straight from...

Page 18: ...p of oil is required at each lubrication point Care must be taken that those parts of the machine that contact work remain free from oil Refer to the Stitcher Head Operator s Manuals for more information on the lubrication needs for the individual Stitcher Head on the M19 Stitcher Lubricate regularly instead of excessively Excessive oiling will result in work becoming oil spotted After lubricating...

Page 19: ...ine To do this locate the DeLuxe Bostitch part number in one of the following diagrams and contact your Graphic Arts Representative to order the replacement by part number description and quantity Ordering Spare Parts 18 High friction areas on the machine interior should be lubricated with Red E Lube Grease or any other Lithium based grease once a year to prevent the areas from drying out Remove t...

Page 20: ...pletely tighten both the Bonnet Stud Nuts with a 3 4 Wrench To mount a G20 Stitcher Head on the M19 Slip two 2 Rear Clamp Pins G20376 through two 2 Rear Mounting Bolts G20341 at both the top and bottom of the G20 Head Position the Bender Slide and Feed Slide Block of the G20 approximately where they will align with the Bender Plate and Driver Plate Adapters on the M19 Insert the Binder Stud in the...

Page 21: ...titcher WARNING Actuator Problem Cause and Remedy No power to the Coil Check all wiring and switching in the Clutch actuating system Lack of continuity in the Replace the Coil 850998 230 VAC Coil Windings or 850999 115 VAC Mechanical binding of The Coil may have shifted or the Plunger end may the Plunger have mushroomed due to striking the Backstop In the latter the Plunger may be filed to its tru...

Page 22: ...m an overload caused by a jam Replace the Spring and check the Hubs 851321 or 850892 for damage 2 The Control Collar 850888 may not snap forward because of foreign matter restricting movement Clean unit 3 Actuator Assembly does not pull in Figure 28 Clutch Brake jams and 1 Spring tang broken off Drive Spring not allowing the stalls Input Motor Clutch to disengage while the Brake is engaged Replace...

Page 23: ... 850890 Remove the Control Collar from the Output Shaft and the Spring Assembly by extracting toward the Brake Spring end 22 Disassembly Figure 13 Replace the Clutch 850889 Brake 850889 and Anti Back 850962 Springs as required Assemble the Springs concentric and square to the Output Shaft 850891 Assemble the Control Collar over the Output Shaft and Spring Assembly by inserting it from the Brake Sp...

Page 24: ...he smooth surface fac ing the Input Hub Check the end play between the Input Hub and the Retaining Ring with feeler gauge There should be 0 002 to 0 003 end play on the Input Hub Reassemble the unit to the machine Note After the Clutch is assembled to the machine the Clutch Plate should be free to float on bearing the Anchor Strap is only there to prevent rotation of the plate 23 Figure 13 Clutch ...

Page 25: ...r is in the desired stopping position the proceed as follows Work the Retaining Ring out of its groove and slide it forward on the Drive Sleeve Slide the cam of the Control Collar Assembly 850888 off of the splines rotate to align the collar stop with the actuator and slide the cam back on the splines The actuator pawl will have to be held clear during this operation Slide the retaining ring back ...

Page 26: ...25 Wiring Diagram Complete Wiring with Detail ...

Page 27: ...26 Wiring Diagram AST 115V Models BST 230V Models ...

Page 28: ...850300B 220V PW14 6 4 P7507 4 G30097 2 UA4810 5 4 G30117 851005 2 AST 850314 AST 851005 BST 850316 BST ONLY UA3806 2 2 85982 AST 850315 BST PW38 8 P2582 3 850303B G30176 2 85128 3 G30183 2 850315 850314 27 850302 850305 AST or 850306 BST G20566 4 850301 AST or 850340 BST 850320 AST or 850321 BST G30127 ...

Page 29: ...38 Washer 3 8 8 UA3806 2 Screw 10 32 x 3 8 2 UA4810 5 Screw 1 4 20 x 5 8 2 UA6116 1 Screw 3 8 16x1 4 850300A Motor 1 2 HP 115V 1 850300B Motor 1 2 HP 230V 1 850301 Motor Starter GV2M14 1 850302 Starter Enclosure 1 850303B Terminal Strip Holes 1 850305 UV Trip 115V 1 850306 UV Trip 230V 1 850314 Strain Relief AST Models 1 850315 Strain Relief Nut 1 850316 RFI Filter 1 850320 Starter Assembly 1 2 11...

Page 30: ...C9632 FC9656 KN1032 HN1213 2 HN51618 7675 G30118 7676 P7863 7681 7678B SW14 1 3 UA4812 7 3 UA3806 9 3 PW10 3 3 UA5112 1 850673 AST or 850674 BST G30163 BST models only KN1032 UA3808 2 850315 850314 88038 KN1420 UA3808 2 PW14 4 PW14 PW14 ...

Page 31: ...Washer 3 16 3 PW14 Washer 1 4 6 SW14 1 Lock Washer 3 UA3806 9 Screw 10 32 x 3 8 3 UA3808 2 Screw 10 32 x 1 2 2 UA4812 7 Screw 1 4 20 x 3 4 3 UA5112 1 Screw 5 16 18 x 3 4 1 UA8164 Screw 1 2 13 x 4 1 7675 Belt Guard 1 7676 Belt Guard 1 7678B Drive Pulley 4L 1 7681 Screw Clutch Anchor 1 850314 Strain Relief 1 850315 Strain Relief Nut 1 850673 Electric Clutch 115V 1 850674 Electric Clutch 230V 1 85073...

Page 32: ...B P8054 2 G30177 2 G30178 UA4812 1 3 G30040B 406 PW14 36 PW14 PW12 3 3 G30020A G30168A ASSY G30021 G30138B G30013A G30011A 2 PW516 G30025 2 G30049 2 G30013A P7507 4 LW14 4 PW14 6 4 G30007B FC9633 G30043BA G30054 PW516 PW12 3 2 G30053 2 G30018A G30167A G30054 G30056 4 G30054 2 G30050 G30055 G30053 3 G30062 2 G30056 2 G30054 G30057 G30050 PW716 2 2 ...

Page 33: ... Pin 5 8 x 2 1 2 4 G30063 Screw 5 8 x 1 1 G30064 Screw 3 4 x 1 1 4 1 G30066A Bender Cam Assembly 1 G30168A Cam Upright Link Assembly 1 G30101B Adjuster Yoke 1 G30130 Adjuster Stud 1 G30138B Extension Spring 1 G30151 Extension Spring 1 G30167A Cam Follower Assembly 1 G30168A Cam Upright Link Assembly 1 G30174 Spacer M Series 1 G30177 Flat Washer 2 G30178 Retaining Ring 1 LW14 Lock Washer 1 4 4 P750...

Page 34: ...A4816 1 2 G30119 PW12 4 2 G30061 G30175 UA51618 1 4 HN51618 3 4 UA4810 5 3 G30415 LW14 2 UA4810 5 7 203B 2 PW12 4 2 G30159 2 29 2 UA4810 5 2 PW10 2 HN51618 2 HN1420 2 2 UA4828 3 PW14 UA5120 2 UA4828 3 7645A 7648 B554 HN1032 PW10 M7201B 7656A 63 2 7423 2 425 2 38 2 425 2 PW10 3 UA3810 10 7056 ...

Page 35: ...N51618 3 Hex Jam Nut 5 16 18 4 LW14 Lock Washer 2 M7201B Work Guide 1 PW10 Washer 3 PW10 3 Flat Washer 3 16 1 PW12 4 Washer Black 1 2 4 PW14 Lock Washer 1 4 1 UA3810 10 Shoulder Screw 1 4x5 8 1 UA4808 3 Screw 1 4 20x1 2 1 UA4810 1 Screw 1 4 20x5 8 3 UA4810 5 Screw 1 4 20x5 8 12 UA4816 1 Screw 1 4 20x1 2 UA4828 3 Set Screw Cup Point 2 UA5120 2 Screw 5 16 18x1 1 4 1 UA51618 1 Screw 5 16 18x7 8 4 203...

Page 36: ...1032 2 M11009 7690 P2731 7691 PW38 WIRE SPOOL PG10271 7693 LW38 G30144 HN3816 G30142 UA3812 2 2 G30015B 2 G30014 2 G30035 UA4810 5 2 LW14 2 G30036 G30031B 2 UA3806 3 4 G30033 G30030B 2 G30029 4 PW14 2 4 UA4108 1 4 LW14 4 G30065 4 G30026 UA3812 2 2 850308 G30028 2 SU0308853 AF203 PW14 CB487 LW14 PW14 2 ...

Page 37: ...44 Spool Bracket 1 G30145 Head Guard 1 HN1420 13 Nut 1 4 20 Nylon 2 HN3816 Hex Nut 3 8 16 1 KN1032 Kep Nut 10 32 2 LW14 Lock Washer 8 LW38 Lock Washer 3 8 1 M11009 Plastic Washer 1 P2731 Thumb Screw 1 4 20 x 3 4 1 P7507 Screw 1 4 20 x 3 4 2 PG10271 Washer 9 16 1 PW14 Washer 1 4 4 PW14 2 Washer Zinc 2 PW38 Washer 3 8 1 UA3410 4 Screw 10 32x5 8 1 UA3806 3 Screw 10 32x3 8 2 UA3812 2 Screw 10 32x3 4 4...

Page 38: ...The M19 Stitcher Machine 37 ...

Page 39: ...38 ...

Page 40: ...tch Key 1 850673 Electric Clutch 115V 1 850674 Electric Clutch 230V 1 850696 Pulley 1 850730C V Belt 1 850731 Pulley 1 850732 Pulley 1 851005 Strain Relief 2 85128 Connector 3 8 3 85982 Lock Nut 1 2 1 86243 Power Cord 115V 1 88038 Nylon Cable Clamp 1 B554 Torsion Spring 1 CB837E Retaining Ring 3 FC9632 Anchor Spacer 1 FC9633 Key 1 FC9656A Clutch Anchor Assembly 1 G20566 Screw M4x0 7x20 4 G30006A B...

Page 41: ...sher 4 LW14 Lock Washer 4 LW38 Lock Washer 1 M11009 Plastic Washer 1 Part Number Description Cross Reference PART NO DESCRIPTION QUANTITY PART NO DESCRIPTION QUANTITY M7201B Work Guide 1 P2582 Connector 3 8x90 Degrees 3 P2731 Thumb Screw 1 4 20x3 4 1 P6371 Retaining Ring 1 P7507 Screw 1 4 20x3 4 4 P7863 Retaining Ring 1 PG10271 Washer 9 16 1 PW10 Washer 3 PW10 3 Flat Washer 3 16 3 PW10 6 Washer 4 ...

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Page 43: ... Phone Other Bindery Products Used Would you like information sent to you about new products that would benefit your company Yes No P R O D U C T D E A L E R Please take a moment to fill out the attached card and mail it to DeLuxe Stitcher Company Inc In addition duplicate the information for your records to assist when making further inquiries P R O D U C T Machine s Purchased Serial Number s Wit...

Page 44: ...PLACE STAMP HERE D e L uxe S titcher C O M PA N Y I N C 6635 West Irving Park Road Chicago Illinois 60634 2410 U S A Attn Customer Service ...

Page 45: ...ose is limited to the duration of this warranty DeLuxe Stitcher shall not be liable for any incidental or consequential damages Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have...

Page 46: ...ean product safety directives Machinery Safety Directive 89 392 EEC and amendments 91 368 EEC 93 44 EEC 93 68 EEC Electromagnetic Compatibility Directive 89 336 EEC and amendments 91 C162 08 92 31 EEC 93 68 EEC as is verified by compliance with the following standards EN 60204 1 1992 prEN 894 1 1992 prEN 953 1992 EN 294 1992 prEN 894 3 1992 EN 55014 1193 prEN 614 1 1991 prEN 1050 1993 EN 55104 199...

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Page 48: ...DBSM19 0917 ...

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