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4

INSTRUMENTATION

ON/OFF Switch

The dryer is equipped with an ON/OFF switch on the front 

panel. A light signals when the dryer is on.

CONDENSATE DRAIN VALVES

A float operated drain is housed in a metal bowl. It will 

automatically drain the condensate.

START-UP/OPERATION

Follow the procedure below to start your dryer. Failure 

to follow the prescribed start-up procedure will invalidate 

the warranty. If problems arise during start-up, call your 

distributor.

  Refer to Serial Number Tag for dryer 

operating capacity. Do not exceed recommended capacity.

Drain connections must be made before the dryer can be 

operated. The dryers are fully automatic and require no 

auxiliary controls.
1.  Connect inlet and outlet lines to the dryer. Reference 

dryer indentations and instruction tag for appropriate 

inlet and outlet connections.

2.  Route drain connections to a condensate separator or 

approved collection point.

3.  Turn the on/off switch to on. Double check 

connections.

4.  After the dryer has been running for 30 minutes:

a.  Check that on/off lighted switch is glowing. If 

light is not glowing, unplug unit and refer to Field 

Service Guide for additional information or call 

your local distributor.

b.  Confirm that condensate is discharging from the 

drain. This can only be done when there is air flow 

through the dryer.

  Reference Serial Number Tag for 

appropriate power requirement/connection rating. Make 

other dryer connections prior to connecting power 

source.
The dryer is designed to run continuously. Let the 

dryer run even when the demand for compressed air is 

interrupted; the dryer will not freeze up.

Operating Check Points

1.  Power light is on, light is illuminated.
2.  Condensate is discharging properly.

SHUTDOWN

When the dryer must be shutdown for maintenance or 

other reasons, use the following procedure:
1.  Turn the power on/off switch to off.
2.  Disconnect the main power supply.
If mechanical repairs are to be made or service is 

performed, vent the internal pressure of the dryer to 

atmospheric pressure. Restart the dryer according to the 

start-up instructions.

  Disconnect power supply and depressurize 

dryer before servicing. Dismantling or working on any 

component of the compressed air system under pressure 

may cause equipment failure and serious personal injury.

Summary of Contents for HG 5-10

Page 1: ...N 2 RECEIVING MOVING AND UNPACKING 2 INSTALLATION 3 INSTRUMENTATION 4 CONDENSATE DRAIN VALVES 4 START UP OPERATION 4 SHUTDOWN 4 MAINTENANCE 5 FIELD SERVICE GUIDE 6 ENGINEERING DATA 7 ELECTRICAL SCHEMATIC 7 AIR AND REFRIGERANT FLOW SCHEMATIC 7 WARRANTY 8 3252442 Rev B 2 09 INSTRUCTION MANUAL Models HG 5 10 HG 15 ...

Page 2: ...ations for the requirements for breathing quality air RECEIVING MOVING AND UNPACKING A RECEIVING This shipment has been thoroughly checked packed and inspected before leaving our plant It was received in good condition by the carrier and was so acknowledged Check for Visible Loss or Damage If this shipment shows evidence of loss or damage at time of delivery to you insist that a notation of this l...

Page 3: ... Most compressed air systems require filters for removal of solid and liquid contaminants When an oil removal filter is used it should be installed downstream of the refrigerated dryer The dryer will remove some entrained dirt extending the life of the replaceable filter element Outlet air temperature may be 10 to 30 degrees higher than inlet air temperature This is normal Consult your distributor...

Page 4: ...lighted switch is glowing If light is not glowing unplug unit and refer to Field Service Guide for additional information or call your local distributor b Confirm that condensate is discharging from the drain This can only be done when there is air flow through the dryer Reference Serial Number Tag for appropriate power requirement connection rating Make other dryer connections prior to connecting...

Page 5: ...nued good performance of your refrigerated dryer all refrigeration system maintenance should be performed by a competent refrigeration mechanic NOTE Before corrective maintenance is done during the warranty period call your local distributor and proceed according to instructions Refer to the warranty for limits of your coverage Parts List Item All Models On Off Switch 3245021 Float Drain Kit 30909...

Page 6: ...rator drain trap Failure of drain trap Replace float mechanism SYMPTOM Dryer inlet air temperature too high Aftercooler malfunction Check aftercooler discharge temperature and reduce to dryer design condition 122 F max SYMPTOM Refrigerant compressor stopped Leak in refrigerant system Consult local distributor Compressor overheated Turn dryer off wait 30 minutes turn dryer on Motor thermostat self ...

Page 7: ... Height inches 15 4 15 4 Length inches 12 6 12 6 Width inches 12 6 12 6 Power Supply V Ph Hz 115 1 60 115 1 60 Refrigerant Compressor Rating hp 1 8 1 7 Input Power kW 0 21 0 24 Refrigerant Typeb R 134a R 134a MINIMUM MAXIMUM OPERATING CONDITIONS Min Max Inlet Air Pressure compressed air at inlet to dryer 30 250 psig 30 250 psig Min Max Inlet Air Temperature compressed air at inlet to dryer 40 F 12...

Page 8: ... to the original product The foregoing is the exclusive remedy of any buyer of the manufacturer s product The maximum damages liability of the manufacturer is the original purchase price of the product or part THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR STATUTORY AND IS EXPRESSED IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED ...

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