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3

Compressor

Oil Removal

Filter

Aftercooler

Automatic Drain

Dryer

Separator

Receiver

TYPICAL COMPRESSED AIR SYSTEM

Locking Clip Stud

Existing Installation

New Installation

Dryer Hanger

OPTIONAL WALL MOUNTING BRACKET

(Retrofits models 8005 - 8015)

INSTALLATION

Ambient Air Temperature

Locate the dryer indoors where the ambient air 

temperature will be between 40°F and 100°F. Intermittent 

operation at ambient temperatures up to 113°F will not 

damage the dryer but may result in a higher dew point 

or dryer shutdown due to high refrigerant discharge 

pressure (see Field Service Guide).
Do not operate air-cooled dryers at ambient air 

temperatures below 40°F. Such operation may result in 

low suction pressure, causing freeze-up.
Call your local distributor if prolonged operation at 

ambient temperatures above 100°F or below 40°F is 

unavoidable.

Location and Clearance

Mount the dryer on a level base. Install the dryer in 

a clean, well-ventilated area to reduce fouling of the 

condenser coils with dirt and dust.
Wall Mounting - Dryer may be wall mounted by using 

an optional wall mounting bracket. clearance must be 

maintained on all other sides as indicated.
Vapors and contaminants corrosive to copper and 

aluminum must not be in the area of the dryer or air 

compressor intake. Allow at least 6 inches clearance from 

the front and from the condenser coil service access. 

Install the dryer with the frame level. Anchor bolts are not 

required.

System Arrangement

Liquid water in the inlet air will adversely affect the 

performance of the dryer. Install the dryer downstream of 

an aftercooler or separator so that the temperature of the 

dryer inlet air does not exceed 122°F and the inlet air does 

not contain any liquid water.
Most compressed air systems require filters for removal 

of solid and liquid contaminants. When an oil-removal 

filter is used, it should be installed downstream of the 

refrigerated dryer. The dryer will remove some entrained 

dirt, extending the life of the replaceable filter element. 

Outlet air temperature may be 10 to 30 degrees higher 

than inlet air temperature. This is normal. Consult your 

distributor if a lower outlet air temperature is required.

Piping and Connections

Piping must be furnished by the user unless otherwise 

specified. Connections and fittings must be rated for the 

maximum operating pressure given on the dryer data 

plate and must be in accordance with applicable codes. 

Support all piping; do not allow the weight of any piping 

to stress the dryer or filters. Inlet and outlet shutoff valves 

and a bypass valve are recommended. Piping should be 

at least the size of the inlet and outlet connections to 

minimize pressure drop in the air system. See Engineering 

Data section for dryer inlet and outlet connections.

Removing Condensate

A separator with an automatic drain valve is supplied with 

each dryer. The user must install a separate discharge line 

at the drain connection to carry off condensate to an 

environmentally approved condensate collection/disposal 

system. Securely anchor drain line to prevent whipping.
If clogging of the automatic drain is a problem, install a 

particulate filter before the dryer to keep solid particles 

from entering the dryer. Contact your local distributor for 

the appropriate particulate filter.

Electrical Connections 

(See Figure 1)

Dryer is designed to operate on the voltage, phase and 

frequency listed on the serial number tag. Reference tag 

prior to making electrical connection. Dryers are supplied 

with a cord and plug. Install in receptacle of proper 

voltage.

 

Operation of dryers with improper line 

voltage constitutes abuse and could affect the dryer 

warranty.

Summary of Contents for HG 5-10

Page 1: ...N 2 RECEIVING MOVING AND UNPACKING 2 INSTALLATION 3 INSTRUMENTATION 4 CONDENSATE DRAIN VALVES 4 START UP OPERATION 4 SHUTDOWN 4 MAINTENANCE 5 FIELD SERVICE GUIDE 6 ENGINEERING DATA 7 ELECTRICAL SCHEMATIC 7 AIR AND REFRIGERANT FLOW SCHEMATIC 7 WARRANTY 8 3252442 Rev B 2 09 INSTRUCTION MANUAL Models HG 5 10 HG 15 ...

Page 2: ...ations for the requirements for breathing quality air RECEIVING MOVING AND UNPACKING A RECEIVING This shipment has been thoroughly checked packed and inspected before leaving our plant It was received in good condition by the carrier and was so acknowledged Check for Visible Loss or Damage If this shipment shows evidence of loss or damage at time of delivery to you insist that a notation of this l...

Page 3: ... Most compressed air systems require filters for removal of solid and liquid contaminants When an oil removal filter is used it should be installed downstream of the refrigerated dryer The dryer will remove some entrained dirt extending the life of the replaceable filter element Outlet air temperature may be 10 to 30 degrees higher than inlet air temperature This is normal Consult your distributor...

Page 4: ...lighted switch is glowing If light is not glowing unplug unit and refer to Field Service Guide for additional information or call your local distributor b Confirm that condensate is discharging from the drain This can only be done when there is air flow through the dryer Reference Serial Number Tag for appropriate power requirement connection rating Make other dryer connections prior to connecting...

Page 5: ...nued good performance of your refrigerated dryer all refrigeration system maintenance should be performed by a competent refrigeration mechanic NOTE Before corrective maintenance is done during the warranty period call your local distributor and proceed according to instructions Refer to the warranty for limits of your coverage Parts List Item All Models On Off Switch 3245021 Float Drain Kit 30909...

Page 6: ...rator drain trap Failure of drain trap Replace float mechanism SYMPTOM Dryer inlet air temperature too high Aftercooler malfunction Check aftercooler discharge temperature and reduce to dryer design condition 122 F max SYMPTOM Refrigerant compressor stopped Leak in refrigerant system Consult local distributor Compressor overheated Turn dryer off wait 30 minutes turn dryer on Motor thermostat self ...

Page 7: ... Height inches 15 4 15 4 Length inches 12 6 12 6 Width inches 12 6 12 6 Power Supply V Ph Hz 115 1 60 115 1 60 Refrigerant Compressor Rating hp 1 8 1 7 Input Power kW 0 21 0 24 Refrigerant Typeb R 134a R 134a MINIMUM MAXIMUM OPERATING CONDITIONS Min Max Inlet Air Pressure compressed air at inlet to dryer 30 250 psig 30 250 psig Min Max Inlet Air Temperature compressed air at inlet to dryer 40 F 12...

Page 8: ... to the original product The foregoing is the exclusive remedy of any buyer of the manufacturer s product The maximum damages liability of the manufacturer is the original purchase price of the product or part THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR STATUTORY AND IS EXPRESSED IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED ...

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