DeltaPoint Manifold DPM-12GM-6-P1A-FP10-F-V1 Installation And Operation Manual Download Page 35

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DPM-12GM-6-P1A-FP10-F-V1 10/31/2018

ROCON LLC

Front Panel Controls and Corresponding Bits

Flow Ok LED

Flashing

Min Flow LED

Flashing

Min Flow

RED

YELLOW

Low Flow

RED

YELLOW

Flow OK

GREEN

OFF

Signal Output?

Selectable

Output

LED Indicator

Does Valve Shut
in Alarm?

Cap Loss Fault
Alarm

PROFI BIT 4

Flow OK red/Min Flow

Yellow/Valve Red

YES

Temperature Fault
Alarm

PROFI BITS 5

& 6

LCD display only,

Line 2 "Fault"

Signal Output from Unit

Leak Fault in Bypass

PROFI Bit 4

Bypass LED

Yellow

Signal input to unit

Remote Shutoff

PROFI Bit 1

Remote Restart

PROFI Bit 0

Remote Bypass

PROFI Bit 2

Valve Shutoff LED

LED Status

Valve Closed

RED

Shutoff Failure

RED

Settable Range

User Menu

13 GPM/45.3 LPM

Flow OK

1.0-12.0 / 3.7-45.3

Min Flow

.8-11.5 / 3.0-43.4

Leak Rate

.5-1.0 / 1.8-3.7

Low Temp

40-205

F/ 4-96

°C

High temp

HIGH 45-210°F / 7-98°C

Response Time

.5 - 3.0 Seconds

Restart Delay

1 - 3 Seconds

Units English/Metric

Yes

English/Metric Conversion

LPM/GPM

12 GPM

Summary of Contents for Manifold DPM-12GM-6-P1A-FP10-F-V1

Page 1: ...d Installation and Operation Manual 12 GPM PROFINET Unit Model DPM 12GM 6 P1A FP10 F V1 ROCON LLC 1755 East Nine Mile Road PO Box 249 Hazel Park MI 48030 0249 TEL 248 542 9635 FAX 248 398 4274 Website www flowmeters com ...

Page 2: ...ONNECTORS 14 INDICATOR LIGHTS PROGRAMMING KEYPAD AND LCD MESSAGES EXPLAINED 15 User Menu Features 16 PROFINET LED LIGHTS 19 PROFINET SETUP 20 PROFINET I O MAP SUMMARY 32 PROFINET I O MAP DETAILS 32 INPUTS 32 STATUS Byte Bit Summary 33 OUTPUTS 34 Front Panel Controls and Corresponding Bits 35 MAINTENANCE 36 Shut Off Valve 36 Check Valve 36 Cleaning 36 Note 36 TROUBLESHOOTING 37 Replacing the Flow S...

Page 3: ... assisting in installation operation and maintenance of the instruments described herein Publication of this information does not convey any rights of use or reproduction other than in connection with the installation operation and maintenance of the equipment described herein Universal Flow Monitors Inc and Rocon LLC reserve the right to change the information contained in this publication at any...

Page 4: ...L In order to use this manual you will need the model code that can be found on the nameplate of the flowmeter as shown on the example below see MODEL CODES The Model Code allows you to determine minimum and maximum flow capabilities for the Delta Point water saver ...

Page 5: ...sure Drop Across Manifold Including shut off valve manifold I D 8 ft hose check valve 2 1 PSIG 6 GPM 70 F 14 bar 22 7 LPM 21 C Wetted Parts Body and Sensor Brass PVDF Electrical Enclosure Aluminum Weight 14 lb 6 4 kg Pressure Drop Data GPM 1 5 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 12 0 13 0 14 0 15 0 PSID 0 5 1 1 2 1 6 2 1 3 2 4 2 6 8 1 10 2 12 7 15 1 17 9 20 9 Measured from inlet shut off val...

Page 6: ...A generating vortices B eddies that move downstream The vortices form alternately from one side to the other A piezoelectric sensor housed in a sensor tube C directly downstream of the bluff senses the pressure zones created by the vortices The sensor generates a frequency directly proportional to the vortices flow The pulses are then measured by the microprocessor Each DeltaPoint Unit has two vor...

Page 7: ...T VIEW A Solenoid NC 2way Shutoff Valve 1 Supply B Manual Bypass Knob 2 To Cell C Check Valve 3 From Cell D Cover LCD Screen 4 Return E Cover LED Program Buttons F ID Tag G PROFINET Connector H Power Supply Connector I USB Port Firmware update Data Logging I ...

Page 8: ...er supply and sensor amplifiers D Supply Flow Sensor E Return Flow Sensor F Return Temperature Sensor G Solid State Relay supply water control H Optional Drawback Venturi Solid State Relay I USB Port Firmware Updates Data Logging J 24 VDC Solenoid Valve Cable K Optional Venturi Solenoid Valve Cord Grip Flow Sensor Temperature Sensor B A C D E F G H I J K ...

Page 9: ...DPM 12GM 6 P1A FP10 F V1 10 31 2018 9 ROCON LLC UNIT REAR VIEW Supply flowmeter bluff Return flowmeter bluff USB Port for firmware updates ...

Page 10: ...F V1 10 31 2018 10 ROCON LLC UNIT SIDE VIEW E Valve manual override knob F Stamped C F E A Power connector B PROFINET connectors C Shutoff valve DIN connector with LED D Supply valve E Valve manual override knob A B C D E ...

Page 11: ...nternal temperature sensor housed in a small thermo well downstream of the return flow sensor measures the fluid temperature The robotic cooling water enters through the SUPPLY port and travels through the inlet flow sensor continues through the TO CELL port and to the equipment to be cooled Water that has cooled the equipment reenters the unit through the FROM CELL port through the return flow se...

Page 12: ...f the flow sensors 3 See DIMENSIONS for mounting hole pattern 4 Connecting fluid ports The unit has inch NPT female pipe ports Port 1 SUPPLY cooling water into the unit Port 2 TO CELL cooling water to tooling or robot Port 3 FROM CELL returns water from the cell or robot Port 4 RETURN cooling water leaving the DeltaPoint unit 5 Units can be installed where the pipe or hose diameter is larger than ...

Page 13: ...ribed above 7 If no problems occurred proceed to the next test If unit did not pass see TROUBLESHOOTING Leak and Response Time Test If unit is operational with water flow present 1 Pull off one of the weld gun arm electrode caps 2 The water shuts off and the LCD screen indicates Fault Status Lights 1 and 3 are activated 3 Reinstall weld gun cap 4 Send a remote RESTART through PROFINET or push REST...

Page 14: ...DPM 12GM 6 P1A FP10 F V1 10 31 2018 14 ROCON LLC ELECTRICAL CONNECTORS Supply Power Connector 1 0V Out 2 0V Sensor 3 Chassis GND 4 24V Sensor 5 24V Out Dual PROFINET Ports Supply Power ...

Page 15: ...llow Solid Minimal Flow Programmable Flow Min Flow setpoint LCD shows Min 3 Red Solid Valve Shut Shut off valve closed Can happen when leak exceeds Leak Rate setpoint or flow Low Flow In both cases the LCD will display Fault 4 Yellow Solid In Bypass BYPASS button pushed shut off valve forced open Note When the front panel BYPASS button is pushed it sends a signal to the PROFINET controller Bypass ...

Page 16: ... address c Set Flow OK Sets the desired limit for optimum cooling to the weld tips d Set Min Flow Sets the limit for the minimum flow e Set Leak Rate Sets the leak rate above which there is fault and the valve closes f Set Under Temp Sets the warning limit for low temperature Below this temperature the status bit for the under temperature is set g Set Over Temp Sets the warning limit for the highe...

Page 17: ... above 2 UP Displays the current status bits 3 DOWN Displays the return flow from the Gun R on the lower line of the LCD 4 ENTER Shows the firmware version current IP Subnet and MAC 5 RESET Will reset the device after the reset time set by the user 6 BYPASS Sends a Bypass Signal to the PROFINET Master Client LCD Display Features The upper line of the LCD displays the Supply Flow and Flow related f...

Page 18: ...ading that relates to the fault Fault messages such as Return Supply Fault will be displayed in the lower row of the LCD display PROFINET Master Commands such as Bypass or Shutoff will also be displayed in the lower row of the LCD display 0 00 GPM Return Supply 6 10 LPM 70 C Fault 10 5 LPM OK 27 C Shutoff 10 5 LPM OK 27 C Bypass PNET RESET Restart 3 2 1 10 5 LPM Fault 22 3 C OK ...

Page 19: ...Module has an unrecoverable fault Flashing Green Red The PROFINET Module is self testing The Network Status LED has the follow states NS LED State Description Off The PROFINET Module is not online Flashing Green The PROFINET Module is online but not connected Solid Green The PROFINET Module has an active connection that is not timed out Flashing Red The PROFINET Module has a timed out I O connecti...

Page 20: ...C PROFINET SETUP Software Used 1 PROFINET Commander v3 1 2 Siemens SIMATIC NET PC Software Edition 2008 SP2 Setting up SIMATIC NCM Manager 1 Open the SIMANTIC NCM Manager software and double click on Configuration Then go to Options Install GSD file ...

Page 21: ...A FP10 F V1 10 31 2018 21 ROCON LLC 2 Locate the GSDML file provided with the device and install it Once installed it should be visible under PROFINET IO Additional Field Devices General Anybus CompactCom PRT 2 Port ...

Page 22: ...DPM 12GM 6 P1A FP10 F V1 10 31 2018 22 ROCON LLC 3 Click on the Ethernet MainPC Line and go to Insert Insert object Click on Additional Field Devices General Anybus CompactCom PRT 2 Port RT FW 1 13 ...

Page 23: ... Insert Object 5 Insert the inputs and outputs in accordance with the following bitmap Name I O Size Remarks Status Input 1 Byte Supply Flow Input 1 Byte Transmitted as 10 x Flow Return Flow Input 1 Byte Transmitted as 10 x Flow Water Temperature Input 1 Bye Transmitted as 1 x Temperature Command Output 1 Byte ...

Page 24: ...puts are inserted accordingly as shown below Name I O Size Remarks Status Input 1 Byte Supply Flow Input 1 Byte Transmitted as 10 x Flow Return Flow Input 1 Byte Transmitted as 10 x Flow Water Temperature Input 1 Bye Transmitted as 1 x Temperature Command Output 1 Byte ...

Page 25: ...ave and Compile to look for errors if any 7 Export the configuration file by clicking on Export This file will be used with the PROFINET Commander Software to look up the data from the device File will be saved in cfg format Assume PCStation cfg for this tutorial ...

Page 26: ...CON LLC 8 Click on the device block as shown in the figure Then Click on PLC Ethernet Assign Device name 9 Click on Assign name and you should be able to see the name you assigned to the device block under the Device name column Then hit Close ...

Page 27: ...1 10 31 2018 27 ROCON LLC 10 To see if everything went correctly go to PLC Ethernet Verify Device Name 11 You should see the Device name and IP address Assigned to the device There should be a green checkmark under the status ...

Page 28: ...re all set to test the device with PROFINET Commander now Steps for using PROFINET Commander for DeltaPoint 1 Open PROFINET Commander 2 Click on Open Config File Button and select the configuration file saved earlier 3 Click on the name of your device and click on Operate under Select Run Mode The display can be either Hex or Decimal or Binary depending on the radio button selected The status of ...

Page 29: ...DPM 12GM 6 P1A FP10 F V1 10 31 2018 29 ROCON LLC each input and output can be seen as GOOD or BAD BAD means the configuration is not correct ...

Page 30: ...s On 1 Bypassed Bit 3 Minimal Flow 1 Flow is sufficient Bit 4 Valve Leaking 1 Valve is leaking Bit 5 Under Temperature 1 Temperature is lower than the set low Bit 6 High Temperature 1 Temperature is higher than the set high Bit 7 Bypass Request 1 Bypass Request has been sent by the device Note Pressing the BYPASS button on the Manifold will set this bit for the Bypass Request time and then reset i...

Page 31: ... under the Output column Change the bit that you want to change and press OK Command Bits From right to left in the above software window Bit 0 Reset Signal 1 puts the device into reset until set to 0 Bit 1 Shutoff Signal 1 Shuts off the valve until set to 0 Bit 2 Bypass Signal 1 Sets the device into bypass mode Bit 3 Bit 7 Reserved ...

Page 32: ...temp is okay LowTemp Status bit64 HighTemp 1 water temp is higher than setpoint 0 water temp is okay HighTemp Status bit128 Bypass request 1 local request for bypass 1 10 second pulse Bypass_Request S1 Gun Supply flow rate bit1 S1_Gun_Supply_flow S1 Gun Supply flow rate bit2 S1 Gun Supply flow rate bit4 S1 Gun Supply flow rate bit8 S1 Gun Supply flow rate bit16 S1 Gun Supply flow rate bit32 S1 Gun...

Page 33: ... OK in bypass 0D 0 0 0 0 1 1 0 1 Low Flow Std 08 0 0 0 0 1 0 0 0 Low Flow Bypass mode 0D 0 0 0 0 1 1 0 0 Min Flow Std 00 0 0 0 0 0 0 0 0 Min Flow Bypass mode 04 0 0 0 0 0 1 0 0 Leak Std mode 12 0 0 0 1 0 0 1 0 Leak Bypass mode 14 0 0 0 1 0 1 0 0 Leak Bypass mode increase flow 1C 0 0 0 1 1 1 1 0 No Flow Std mode 02 0 0 0 0 0 0 1 0 No Flow Bypass mode 04 0 0 0 0 0 1 0 0 High temp Std mode 49 0 1 0 0...

Page 34: ... Saver DESCRIPTION Tag Name Command bit1 Reset watersaver 1 Reset Reset Command bit2 Shutoff water 1 shut off Shutoff Command bit4 Bypass 1 bypass on Bypass Command bit8 reserved N U Command bit16 reserved N U Command bit32 reserved N U Command bit64 reserved N U Command bit128 reserved N U ...

Page 35: ... Fault Alarm PROFI BITS 5 6 NO LCD display only Line 2 Fault NO Signal Output from Unit Leak Fault in Bypass PROFI Bit 4 Bypass LED Yellow Signal input to unit Remote Shutoff PROFI Bit 1 Remote Restart PROFI Bit 0 Remote Bypass PROFI Bit 2 Valve Shutoff LED LED Status Valve Closed RED Shutoff Failure RED Settable Range User Menu 13 GPM 45 3 LPM Flow OK 1 0 12 0 3 7 45 3 Min Flow 8 11 5 3 0 43 4 Le...

Page 36: ...damage may occur Shut Off Valve The manufacturer recommends that the diaphragm be removed and cleaned periodically The operation of the valve is based on small orifices functioning properly Depending on the level of water contamination cleaning frequency could vary from monthly to yearly If a low maintenance type valve is required and air is available please contact factory and request information...

Page 37: ...ltaPoint continuously restarts A Restart signal was sent via PROFINET and the request is still active PNET RESET will be displayed on the top line of the display See PROFINET I O MAP for the correct bit pattern Bit 0 must return to 0 Logic 0 after a Restart Request Logic 1 has been sent to DeltaPoint 8 DeltaPoint restarts and shows flow briefly then proceeds to shutdown a PROFINET shutoff bit has ...

Page 38: ... the manual override on the valve Confirm that it is in the NORMAL OPERATION position Refer to APPENDIX Shutoff Valve Specification The valve could have debris blocking the balancing orifice or the Plunger Assembly is stuck in the open position in the Sleeve Assembly Step 2 Remove the coil Din connector assembly Remove the 4 screws holding the cover to the body Turn cover over and insert a thin wi...

Page 39: ...w Sensor See the instructions below on Replacing the Flow Sensor Replacing the Flow Sensor Caution please follow these steps carefully Incorrect removal of the faceplate will damage the PROFINET module connectors Damages caused by improper removal of the cover and the circuit boards are NOT covered under warranty A Turn off the water and bleed off the pressure by loosening the hosing downstream dr...

Page 40: ...ep 2 Lift the left side of the cover plate Step 4 Take out the M12 external O rings and save them Step 5 Keep the internal O rings on the plastic connectors Step 3 Slide the cover plate to the left until the M12 data connectors slide out of the metal shells Slide to left PROFINET Module ...

Page 41: ... the flexible cable between the two boards Note the orientation and the bare contact side of the wires Then remove the USB connector Step 7 Remove the screws from hold down bracket of the sensor to be swapped Note the headers where the sensor wires are plugged in ...

Page 42: ...DPM 12GM 6 P1A FP10 F V1 10 31 2018 42 ROCON LLC Remember to install the external O rings in the metal shells after the installation is completed ...

Page 43: ...DPM 12GM 6 P1A FP10 F V1 10 31 2018 43 ROCON LLC DIMENSIONS ...

Page 44: ...lve Specifications Function 2 Way Normally Closed Ports NPT Pressure Range 2 PSI to 150 PSI 0 14 bar to 10 bar Temperature Ratings Ambient 14 F to 122 F 10 C to 50 C Fluid Media 176 F 80 C Maximum Coil Power Rating 24VDC 750 mA 10 Watts Maximum Electrical Connector DIN Style Plug w Removable Cable Plug Adaptor Materials of Construction Body Brass Seal Buna N Other Wetted Parts Stainless Steel PVDF...

Page 45: ... received from the customer within 30 days unrepairable material will be scrapped and the customer will be billed the 90 00 evaluation charge If a UFM replacement unit is purchased within 30 days of non repairable condition notice the 90 00 evaluation fee will be waived The return of non repairable materials may be ordered by customer Purchase Order providing for shipping and handling charges RETU...

Page 46: ...DPM 12GM 6 P1A FP10 F V1 10 31 2018 46 ROCON LLC RMA FORM ...

Page 47: ...r to qualify for any remedy provided in this Acknowledgement buyer must give notice to Rocon within the one year period return the product to Rocon freight paid and intact with Material Safety Data Sheets covering all substances passing through the product or that form a residue on the product b Exclusive Remedy The buyer s EXCLUSIVE REMEDY for failure of any product to conform to any warranty or ...

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