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VFD-V Series

 

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

 

B-12

EMI Filters (200TDDS84C)    Use on 100 HP, 430V, Three phase Models 

 

Summary of Contents for VFD-V Series

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Page 2: ...V E 0 5 5011608405 2016 04...

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Page 4: ...omponents do not touch these components or the circuit boards with metal objects or your bare hands DANGER A charge may still remain in the DC link capacitor with hazardous voltages even if the power...

Page 5: ...6 3 4 Control Terminal Explanations 3 6 3 5 Component Explanations 3 8 3 6 Wiring Notice 3 1 4 CHAPTER 4 DIGITAL KEYPAD VFD PU05 OPERATION 4 1 Description of the Digital Keypad VFD PU05 4 1 4 2 Explan...

Page 6: ...ation Parameter 5 6 2 5 11 Group 10 Speed Feedback Parameter 5 7 3 CHAPTER 6 MAINTENANCE AND INSPECTIONS 6 1 CHAPTER 7 TROUBLESHOOTING 7 1 CHAPTER 8 PARAMETER SUMMARY 8 1 APPENDIX A SPECIFICATIONS A 1...

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Page 8: ...order 1 1 Nameplate Information Example for 5HP 3 7kW 230V 3 Phase 037V23A0T00010123 DELTAELECT RONICS INC MODEL VFD037V23A 2 3PH 200 240V 50 6 0Hz 21 2A INPUT 3PH 0 240V 17A 6 5KVA 5HP 0 600H z XX X...

Page 9: ...S RESERVED 1 2 1 3 Serial Number Explanation Please contact the dealers immediately should any discrepancy occurred 037V23A0T 0 10 9999 Production Number Production Week Production Year Production Mod...

Page 10: ...ithout dust cover Atmosphere pressure 86 to 106 kPa Installation Site Altitude below 1000m Vibration Maximum 9 80 m s2 1G at less than 20Hz Maximum 5 88 m s2 0 6G at 20Hz to 50Hz Storage Temperature 2...

Page 11: ...he following precautions when selecting a mounting location Failure to observe these precautions may void the warranty Do not mount the AC drive near heat radiating elements or in direct sunlight Do n...

Page 12: ...AC drives 007V23 43A 015V23 43A 022V23 43A 037V23 43A 055V23 43A 075V23 43A 110V43B 110V23 43A 150V23 43A 185V23 43A 220V23 43A 300V23 43A 370V23 43A 450V43A are Underwriters Laboratories Inc UL and...

Page 13: ...STOP REV STOP Multi step 1 Multi step 2 Multi step 3 Multi step 4 Digital Signal Common Factory default Don input voltage directly to the above signals Please refer to wiring of SINK mode and SOURCE m...

Page 14: ...Fuse NFB None Fuse Breaker SA OFF ON MC MC RB RC Recommended Circuit when power supply is turned OFF by a fault output R L1 S L2 T L3 E Multi function Analog Output Terminal Factory default Output Fre...

Page 15: ...3 MI4 MI6 MI5 DCM 24V FWD STOP REV STOP Multi step 1 Multi step 2 Multi step 3 Multi step 4 Digital Signal Common Multi step 5 Multi step 6 FWD REV MI1 MI2 MI3 MI4 MI6 MI5 DCM 24V FWD STOP REV STOP Mu...

Page 16: ...ion from AC line disturbances Surge switching spike power flick etc AC line reactor should be installed when the power supply capacity is 500kVA or more and exceeds 6 times of the inverter capacity or...

Page 17: ...ction Factory Setting FWD FWD RUN STOP command REV REV RUN STOP command MI1 Multi function input selection 1 3 wire STOP designated terminal Multi step 1 command MI2 Multi function input selection 2 M...

Page 18: ...50mA 10V Auxiliary reference power 10V 20mA AVI Analog voltage frequency command The greatest operation frequency corresponding to 0 10V ACI Analog current frequency command The greatest operation fr...

Page 19: ...FD007V23A 43A VFD015V23A 43A VFD022V23A 43A VFD037V23A 43A 1 2 B1 B2 U T1 V T2 W T3 Screw Torque Wire Gauge 18Kgf cm 18 10AWG R L1 S L2 T L3 Control Terminal Torque 8Kgf cm 6 9 in lbf Wire 22 14 AWG P...

Page 20: ...IM MOTOR 3 Control Terminal Torque 8Kgf cm 6 9 in lbf Wire 22 14 AWG Power Terminal Torque 30 kgf cm 26 in lbf Wire Gauge 12 8 AWG Wire Type Stranded Copper only 75 C Note If wiring of the terminal u...

Page 21: ...T L3 2 1 MOTOR IM 3 V T2 W T3 Control Terminal Torque 8Kgf cm 6 9 in lbf Wire 22 14 AWG Power Terminal Torque 30 kgf cm 26 in lbf Wire Gauge 8 2 AWG Wire Type Stranded Copper only 75 C NOTE If wiring...

Page 22: ...00V23A VFD370V23A W T3 S L2 R L1 T L3 2 1 U T1 V T2 173in lbf Screw Torque 200kgf cm POWER IM MOTOR 3 POWER ALARM CHARGE Control Terminal Torque 8Kgf cm 6 9 in lbf Wire 22 14 AWG Power Terminal Torque...

Page 23: ...0HP 460V VFD300V43A VFD370V43A VFD450V43A R L1 1 2 S L2 T L3 U T1 V T2 2 T3 POWER IM MOTOR 3 POWER ALARM CHARGE Control Terminal Torque 8Kgf cm 6 9 in lbf Wire 22 14 AWG Power Terminal Torque 57 kgf c...

Page 24: ...00 HP 460V VFD550V43A VFD750V43A POWER 200kgf cm Screw T orque MOTOR V T2 U T1 2 1 R L1 S L2 T L3 W T3 Control Terminal Torque 8Kgf cm 6 9 in lbf Wire 22 14 AWG Power Terminal Torque 200 kgf cm 173 6...

Page 25: ...be grounded at the same time with machinery with grand current loading like that of the electric soldering machine and of the motor with grand horsepower they have to be grounded individually 7 The s...

Page 26: ...T2 and W T3 on the power generating side of the inverter is in need of the noise wave filter it is then necessary to use the induction type L Varistor but be sure not to add in the phase carrying cap...

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Page 28: ...current status When PU lights RUN STOP is controlled by PU05 When PU is dark RUN STOP is set by 00 21 When EXT lights frequency command and torque command is set by 00 20 When EXT is dark it is contr...

Page 29: ...er duplication function press PROG DATA and hold still for about 2 3 seconds it will start blinking and will write the parameter into the drive Press the Up or Down key to switch to the READ function...

Page 30: ...he Digital Keypad VFD PU05 XX XX XX XXXXX END VFD PU05 Operation Flow Chart Cannot write in ERR Or Succeed to Write in Press UP key to select SAVE save parameters READ copy parameters Press PROG DATA...

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Page 32: ...25 81 25 93 75 112 5 150 182 5 The Greatest Carrier Wave Frequency 15KHz 10KHz 460V Series Power HP 0 75 1 1 5 2 2 2 3 3 7 5 5 5 7 5 7 5 10 11 15 15 20 18 5 25 22 30 30 40 37 50 45 60 55 75 75 100 Mo...

Page 33: ...ple 1 Assume the function of Pr 00 02 is set for Disable Frequency and Torque Command changes By referring to the above chart we know Bit 1 is equal to 2 because the hex to decimal conversion is 2 the...

Page 34: ...tor angle 0 180 degrees 11 Output power Kw 12 Output power Kva 13 Motor speed rpm 14 IGBT module temperature 15 Braking resistor temperature 16 Digital terminal input status 17 PID output command 18 P...

Page 35: ...o the output frequency 4th digit Setting of the decimal places 0 means that there is no decimal place and 3 stands for three decimal places 3 0 digit The actual value the maximum output frequency shou...

Page 36: ...ice within two minutes To re activate the password either enter an incorrect password into Pr 00 07 or power down and then re apply power to the AC drive 00 09 Frequency and the Operation Method of PU...

Page 37: ...ds Factory setting 0 Settings 0 V F Control 1 V F Control PG 2 Vector Control open loop 3 Vector Control PG closed loop 4 Torque Control 5 Torque Control PG This parameter determines the control mode...

Page 38: ...t up frequency 1 Follow Pr 01 00 to 01 08 Settings Skip the start up frequency 2 V F1 5 power curve Do not skip the start up frequency 3 V F1 5 power curve Skip the start up frequency 4 2 power curve...

Page 39: ...eration follow Pr 07 09 Auto deceleration follow Pr 06 02 4 Linear acceleration deceleration but conduct the stall prevention throughout the auto acceleration deceleration function Optimal Acceleratio...

Page 40: ...inimum Maximum 00 16 PWM Carrier Frequency Operation Frequency 01 00 00 15 The PWM carrier frequency has a direct effect on the electromagnetic noise of the motor and heat dissipation of the drive The...

Page 41: ...otor based on Pr 01 02 00 19 Automatic Energy Saving Operation a Factory setting 00010 Settings Bit 0 0 Disable automatic energy saving operation 1 Enable automatic energy saving operation Bit 1 0 Max...

Page 42: ...ce of the Operation Command a Factory setting 0 Settings 0 The RS485 communication 1 The external terminal operation 2 wire or three wire 2 The digital keypad operation This parameter sets the drive s...

Page 43: ...1 In applications where the motor must stop after the drive is stopped please select Ramp to Stop This is often a safety consideration 2 If the inertial load is large it is recommended to set the dri...

Page 44: ...Factory setting 0 50 Settings 0 00 400 00Hz 01 04 Upper Midpoint Output Voltage Settings 230V 0 0 255 0V a Factory setting 5 0 460V 0 0 510 0V a Factory setting 10 0 01 05 Lower Midpoint Output Frequ...

Page 45: ...abled Pr 01 09 Start up frequency is disabled 01 10 Upper Bound Frequency a Factory setting 100 0 Settings 0 0 110 0 01 11 Lower Bound Frequency a Factory setting 0 0 Settings 0 0 100 0 These paramete...

Page 46: ...the drive to ramp from 0 0Hz to Maximum Output Frequency Pr 01 00 The Deceleration Time is the time needed for the drive to ramp down from Maximum Output Frequency Pr 01 00 to 0 00Hz The acceleration...

Page 47: ...or the external I O terminals When the drive is operating under a RUN command the JOG operation is disabled Likewise the drive will not accept a RUN command while the JOG command is enabled 01 23 1st...

Page 48: ...parture Time a Factory setting 0 00 01 27 S Curve for Deceleration Arrival Time a Factory setting 0 00 Settings 0 00 25 00 Sec 0 0 250 0 Sec This parameter determines the S curve strength A large S cu...

Page 49: ...pper limit Factory setting 0 00 01 33 Skip Frequency 3 lower limit Factory setting 0 00 Settings 0 00 400 00Hz These parameters determine the skip frequencies of the AC drive Please use the following...

Page 50: ...RUN command upon power up The VFD V must see the terminal state change from low to high This is a safety feature for applications where applying power does not determine a RUN command The Line Start L...

Page 51: ...Factory setting 0 02 30 Multi Function Input Command 14 Factory setting 0 Settings 0 to 44 This parameter selects the functions for each multi function terminal Note 1 If Pr 02 00 is set to 3 wire ope...

Page 52: ...fault input terminal 11 Disable Vector stop 12 B B traces from the bottom upward 13 B B traces from the top downward If the ON OFF function of the terminal is pre determined output of the drive will b...

Page 53: ...kdown output 30 Position Control Use with PG03 PG04 31 PG feedback control function disable 32 Torque Speed Switch 33 EEPROM write function disable 34 Zero speed is replaced by DC current control It i...

Page 54: ...leration time 1 UP following the constant speed and DOWN following the deceleration time Bit 1 0 UP following the acceleration time and DOWN following the constant speed 1 UP DOWN following the consta...

Page 55: ...1 AC Drive Running There is an output from the AC drive 2 Operation Speed Attained 1 both directions 3 Operation Speed Attained 2 both directions 4 Pre set speed attained 1 both directions 5 Pre set s...

Page 56: ...ware braking output Please refer to 07 00 31 Position Achieved In position mode position point can output a position achieved signal by setting this parameter At this moment AC drive achieves position...

Page 57: ...the Pre Set Values a Factory setting 0 Settings 0 65500 The input contact of the counter could set the multi function terminal MI6 with the designated terminal Pr 02 06 as 26 as the trigger terminal...

Page 58: ...per second output frequency Pr 02 17 Setting of the multiple has a lot to do with the carrier frequency the carrier frequency has to be greater than 2 x maximum operation frequency x multiplying rate...

Page 59: ...frequency multiplication by the ratio of AVI 10 ACI auxiliary frequency multiplication by the ratio of ACI 11 AUI auxiliary frequency multiplication by the ratio of AUI 12 PID offset 13 Auxiliary fre...

Page 60: ...ive Bias Mode a Factory setting 1 Settings 0 zero bias 1 value lower than bias bias 2 value greater than bias bias 3 the absolute value of the bias voltage while serving as the center 03 08 AUI Positi...

Page 61: ...0 and you would like the 10V position of AVI 0 10V to equal 60Hz than use the following equation to program the Gain Pr 03 09 1 Pr 03 00 Pr 01 00 x 100 03 12 Addition Function of the Analog Inputs a F...

Page 62: ...1 03 09 03 03 9V 50 9 60 10 X100 92 5 50 9 60 X X 10 8 9 10 8 1 8 10Hz Example 4 60Hz 0V 10V 03 06 1 03 09 03 03 50 10 60 10 X100 83 3 50 10 60 X X 12 10 12 2 10Hz Example 5 60Hz 1V 10V 03 03 1 03 06...

Page 63: ...ample 7 60Hz 0V 03 03 5 03 06 3 10V 120 20 60 10 X100 200 5V Example 8 60Hz 10V 03 03 10 03 06 0 03 09 100 Example 9 60Hz 5V 03 03 5 03 06 d 0 60Hz 10V 0V 120 10 60 10 X100 200 REV FWD Example 10 60Hz...

Page 64: ...decelerate to a stop 3 stop immediately and display E F This parameter determines the operation of the drive when the 4 20mA ACI signal is lost 03 15 Analog Output Selection a Factory setting 0 Settin...

Page 65: ...ange of the analog output signal at terminals AFM ACM that corresponds with either the output frequency or the output current of the VFD AFM GND Analog Frequency Meter AFM GND Analog Current Meter The...

Page 66: ...eter with full scale of 5 volts adjust Pr 03 16 to 50 03 17 Analog Output Bias Voltage a Factory setting 0 00 Settings 10 00 10 00V This parameter determines the output voltage value corresponding to...

Page 67: ...setting 0 00 04 13 The 14th Step Speed a Factory setting 0 00 04 14 The 15th Step Speed a Factory setting 0 00 Settings 0 00 400 00Hz The multi function input terminals refer to Pr 02 01 to 02 06 are...

Page 68: ...0 04 25 Time Duration of PCO Step 10 a Factory setting 0 04 26 Time Duration of PCO Step 11 a Factory setting 0 04 27 Time Duration of PCO Step 12 a Factory setting 0 04 28 Time Duration of PCO Step...

Page 69: ...ights Bit 0 Forward 1 Reverse Direction of Pr 04 00 1st speed Forward Direction of Pr 04 01 2nd speed Reverse Direction of Pr 04 02 3rd speed Forward Direction of Pr 04 03 4th speed Forward Direction...

Page 70: ...note 1 Bit 3 1 operate at a constant speed upon time extension note 1 23 8 0 PCO disabled Bit 4 1 PCO enabled 24 16 Note Please refer to Pr 02 01 to 02 06 and setting 23 PCO time extension 04 34 Mult...

Page 71: ...ALL RIGHTS RESERVED 5 40 04 35 Disable Skip Frequency Width a Factory setting 0 00 Settings 0 00 400 00Hz 04 36 Interfere Jump Width a Factory setting 0 00 Settings 0 00 400 00Hz 04 35 04 36 04 35 04...

Page 72: ...2 or 3 A setting of 2 or 3 is a Static tune and no movement of the motor is necessary to calculate the motor characteristics If a Static tune is desired please make sure to input the correct No Load a...

Page 73: ...ully 05 03 Torque Compensation of Motor 1 for the V F Mode Only a Factory setting 0 0 Settings 0 0 25 0 This parameter increases the amount of voltage the drive will output to the motor during operati...

Page 74: ...se do not change these settings as incorrect performance may occur 05 10 Iron Loss of Motor 1 a Factory setting 1 5 Settings 0 0 10 0 This parameter is defined as the percentage of the rated power 05...

Page 75: ...ctor w PG control There is no integration if the integration time is set to 0 05 23 ASR P Gain 2 a Factory setting 25 0 Settings 0 0 500 0 This setting determines the gain of the error value and it is...

Page 76: ...setting 100 Settings 0 10000 This parameter will minimize vibration at low speed during vector control The value of the parameter is a GAIN The higher the value the more vibration dampening that will...

Page 77: ...ts the voltage limit for use with the Over Voltage Stall prevention function During deceleration a heavy loaded motor will begin to regenerate voltage back to the drive As the drive absorbs this regen...

Page 78: ...rated if its output current is less than 50 of rated current 06 03 Over Current Stall Prevention during Acceleration a Factory setting 170 Settings 10 250 This value sets the current limit for the Ove...

Page 79: ...below 06 04 Current Over current stall prevention during constant speed output frequency kept decreasing Time 06 05 Over Current Deceleration Time during Operation a Factory setting 3 00 Settings 0 0...

Page 80: ...s the over torque detection level Pr 06 07 and exceeds the over torque detection time Pr 06 08 the drive will display oL2 on the keypad and will follow the setting in Pr 06 06 06 09 Over Torque Detect...

Page 81: ...ay function based on the motor characteristics Inverter vector motor windings designed for AC drive output and low speeds with high currents Standard motor windings not designed for AC drives Motor ha...

Page 82: ...drive overload 5 oL1 electronic thermal relay 6 EF external fault 7 CF3 hardware circuit fault 8 HPF protection circuit fault 9 ocA over current during accel 10 ocd over current during decel 11 ocn ov...

Page 83: ...ies DELTA ELECTRONICS INC ALL RIGHTS RESERVED 5 52 28 pid error 29 ACI error 30 P2P Over Limit 31 CC 33 VEC R1 out of range Pr 05 30 34 keypad error 35 RS 485 watchdog timer 36 FAN failure 37 input ph...

Page 84: ...in percentage for use with DC injection braking The percentage is based on the rated current of the AC drive When programming this parameter be sure to increase the percentage slowly from 0 until suff...

Page 85: ...rive will output a DC current until the output frequency reaches the value set in this parameter The DC braking is commonly used to help decrease the deceleration time For the best stopping performanc...

Page 86: ...ntary Power Loss function is only enabled while the Lu is displayed on the keypad 07 08 Base Block Time for Speed Search a Factory setting 0 5 Settings 0 1 5 0 Sec When a momentary power loss is detec...

Page 87: ...motor speed during the momentary speed search method begins from command frequency If the speed search or momentary power loss is set for begin from minimum output frequency then this parameter is not...

Page 88: ...these applications normally stop using the Coast to Stop method this may take 2 5 minutes or the application comes to a complete stop However with the speed search function enabled users could instant...

Page 89: ...to stop acceleration or deceleration to allow the motor to catch up to the ac drives output frequency This is commonly used with heavy loaded applications where the motors rotor is lagging the stator...

Page 90: ...l This parameter determines the speed of response for the PID feedback loop If the integral time is long the response will be slow If the integral time is short the response will be quick Be careful n...

Page 91: ...dback 1 2 PID Cancelled PID Deviation Range Error Range Output One Time Delay Treatment of the Feedback Signal Fault Proportion gain Input Selection of the PID Targeted Value One Time Delay 00 14 18 d...

Page 92: ...inate the deviation and the D action to restrain the vibration thereafter combine with the P action to construct the PID control Use of the PID method could obtain a control process with no deviations...

Page 93: ...n the drive will shut off the output and wait until the command frequency rises above Pr 08 11 Please see the below diagram 08 11 08 10 08 12 0Hz Dwell sleep Function Dwell sleep Period Dwell sleep Fr...

Page 94: ...revise the parameters within the drive and to control the operation of the drive and further to monitor the operation status of the drive This parameter is utilized in setting up the transmission spe...

Page 95: ...and thereafter the computer will proceed with the control based on respective addresses The Communication Protocol is of the MODBUS ASCII American Standard Code for Information Interchange Mode every...

Page 96: ...a bits 10 bit word frame 7 data bits 10 bit word frame 7 data bits 10 bit word frame 1 2 11 bit Word Frame For RTU Start bit 0 1 2 3 4 5 6 Stop bit Stop bit Data Format 8 N 2 Start bit 0 1 2 3 4 5 6 E...

Page 97: ...ll codes END Hi END Lo End Word END Hi CR 0DH END Lo LF 0AH The RTU Mode START Keep the non input message greater or equal to 10 ms Address Communication Address the 8 bit binary address Function Func...

Page 98: ...is set as 01H read 2 data contents that exist successively within the register as shown follows the address of the start register is 2102H The ASCII Mode Inquiry message Response message STX STX 0 0...

Page 99: ...ow 6FH 00H CRC CHK High F7H Content of data address 8103H 00H CRC CHK Low FEH CRC CHK High 5CH 3 3 2 Function Code 06H write a WORD into the register e g aim at address 01H of the drive and write 6000...

Page 100: ...ive OR the first 8 bit byte message command with the 16 bit CRC register of the lower bit then save the result into the CRC register Step 3 Shift the CRC register one bit to the right and fill in 0 to...

Page 101: ...return reg_crc the value that sent back to the CRC register finally 4 Definition of the Parameters Addresses of the Communication Protocol Definition Parameter Address Function Parameter setting with...

Page 102: ...ommand 2002H Bit0 1 E F ON Bit1 1 RESET command Bit2 15 Reserved Monitor the status of the drive 2100H Error code refer to Pr 06 10 06 13 2119H Bit 0 1 RUN command Bit 1 1 RUN state Bit 2 1 JOG comman...

Page 103: ...rrors occurred when the drive is conducting the communication connection the drive will respond to this error and then respond send the Function code AND 80H to the master control system so that the s...

Page 104: ...ROM Error when the parameter is written in 6 Data Length Error 7 The parameter is a fixed value and thus parameter read is enabled and parameter change disabled 8 When LV parameter read enabled and pa...

Page 105: ...sing falling edge trigger Pulses x 4 FWD REV 0 A B Phase B leads in a forward run command and phase A leads in a reverse run command rising falling edge trigger Pulses x 4 FWD REV 1 A B Phase A is a p...

Page 106: ...shaft end Reverse motor shaft is turning clockwise as viewed from the motors shaft end 10 02 PG Feedback Fault Treatment a Factory setting 0 Settings 0 warn and keep operating 1 warn and RAMP to stop...

Page 107: ...ing 110 0 Settings 0 0 115 0 This parameter determines the maximum PG feedback signal allowed before a fault will occur The stall level is calculated as follows Pr 10 06 x Pr 01 00 maximum feedback fr...

Page 108: ...ed for the Multi Function Output terminals When the encoder is near the control point within a range set by this parameter a multi function terminal will be enabled The actual range 2 x Pr 10 10 If Pr...

Page 109: ...rd FWD REV 4 A B Phase A is a pulse input phase B is direction input low forward high reverse FWD REV 5 A B This parameter is used to define the encoder input type on channel 2 of the PG04 05 Position...

Page 110: ...pulse on encoder A one pulse on encoder B If encoder A is 1 pulse for every 100 pulses on encoder B then Pr 10 20 should be set at 100 Drawing for position control The origin z phase 10 16 Orient Spee...

Page 111: ...ngs 0 00 100 00 s 10 27 Position Control P Gain 2 a Factory setting 50 0 Settings 0 0 1500 0 05 25 switch 10 28 Position Control Integral I Time 2 a Factory setting 0 050 Settings 0 001 10 000 s 0 000...

Page 112: ...ettings 0 50000 in position control 2 mode 10 35 P2P Command 2 a Factory setting 0 Settings 0 50000 in position control 2 mode 10 36 P2P Command 3 a Factory setting 0 Settings 0 50000 in position cont...

Page 113: ...VFD V Series DELTA ELECTRONICS INC ALL RIGHTS RESERVED 5 82 The distance that each pulse moves mm should use with 10 33 10 40 8 point P2P command for application...

Page 114: ...pected 4 Whether any irregular vibration or sound occurred during the operation 5 Whether the motors are overheated during the operation 6 Always check the input voltage of the AC drive with Voltmeter...

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Page 116: ...e rating match up with each other Check whether there is short circuit among U V W of the AC drive Check whether the wiring to the motor is short circuited or grounded Check whether the screw between...

Page 117: ...iate Check the electronic thermal relay s function setup Increase the motor capacity OL2 motor overload Motor with exceedingly great loading Check whether the loading of the motor is too great Check t...

Page 118: ...rrent Note This is a protection towards the AC drive rather than the personnel Check whether the connection to the motor is short circuited or grounded Check whether the IGBT power module is functioni...

Page 119: ...transistor over heat Check the fan and the ambient temperature Review the braking time and the braking resistor s rate of usage Broken fuse The transistor module of the main circuit is broken A fused...

Page 120: ...hether the power voltage is normal Check whether the screw at the input power terminal is tightened Other faults Reserved The motor parameter Tuning failed Re check the wiring and reset the parameter...

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Page 122: ...the Drive 0 F Master frequency command 1 H Output frequency 2 U multi function display of 00 04 3 Output current 0 a 00 04 Definitions of the Multi Function Display 0 output voltage 1 DC BUS voltage 2...

Page 123: ...sition position control 32 Remaining pulses to reach position control home position 33 DC voltage upon a fault 34 The output AC voltage upon a fault 35 The output frequency upon a fault 36 The current...

Page 124: ...command enabled after pressing the data prog key Bit1 0 PU05 RS485 frequency memorized Bit1 1 PU05 RS485 frequency not memorized Bit2 0 Up down pin frequency memorized Bit2 1 Up down pin frequency not...

Page 125: ...on deceleration function 0 00 14 Time Unit for Acceleration Deceleration and S Curve 0 unit 0 01 sec 1 unit 0 1 sec 0 a 00 15 Carrier Frequency Upper Bound 0 soft pwm 1 15KHz 10 a 00 16 Carrier Freque...

Page 126: ...The external up down pins multi function input terminal 4 The pg encoder input or clock 5 The RS485 and PU05 at the same time dual source 6 The clock and direction set by 10 12 0 a 00 21 Source of th...

Page 127: ...Output Voltage 460V 0 0 510 0V 10 0 01 07 Minimum Output Frequency 0 00 400 00Hz 0 00 230V 0 0 255 0V 5 0 a 01 08 Minimum Output Voltage 460V 0 0 510 0V 10 0 01 09 Startup Frequency 0 00 400 00Hz 0 50...

Page 128: ...tion Frequency 0 00 Hz 400 00Hz 0 00 a 01 24 S Curve for Acceleration Departure Time 0 00 250 0 Sec 0 00 a 01 25 S Curve for Acceleration Arrival Time 0 00 250 0 Sec 0 00 a 01 26 S Curve for Decelerat...

Page 129: ...nd 3 4 multi step speed command 4 5 Reset 02 01 Multi Function Input Command 1 MI1 6 JOG command 1 7 acceleration deceleration speed inhibit 02 02 Multi Function Input Command 2 MI2 8 the 1st 2nd acce...

Page 130: ...mmand 8 26 input the counter value multi function input command 6 0 27 FWD JOG command 02 25 Multi Function Input Command 9 28 REV JOG command 0 29 braking module breakdown 30 position control 02 26 M...

Page 131: ...0Hz msec 0 01 a 02 09 Digital Input Responding Time 0 001 30 000 Sec 0 005 0 65535 a 02 10 Digital Input Operation Direction Bit 0 7 1 high active 0 0 no function 1 AC drive running 2 operation speed...

Page 132: ...d 1 both directions 27 pre set frequency attained 2 forward only 28 pre set frequency attained 1 both directions 29 pre set frequency attained 2 forward only 30 software braking output 31 position ach...

Page 133: ...ns Settings Factory Setting VF VG SV SG T TG a 02 19 Pre set Arrival Frequency 1 0 00 400 00HZ 60 00 50 00 a 02 20 Pre set Arrival Frequency 1 Width 0 00 400 00HZ 2 00 a 02 21 Pre set Arrival Frequenc...

Page 134: ...the ratio of AVI 10 ACI auxiliary frequency multiplication by the ratio of ACI 11 AUI auxiliary frequency multiplication by the ratio of AUI 12 PID offset a 03 02 Analog Input 3 AUI 13 Auxiliary frequ...

Page 135: ...Analog Input 3 Gain AUI 500 0 500 0 100 0 a 03 12 Addition Function of the Analog Inputs 0 disable addition function AVI ACI AUI 1 enable addition function 0 a 03 13 Analog Input Noise Filter 0 00 2...

Page 136: ...sures 19 vector controlled PID overall measures 20 PID error measures 21 PID total measures 22 torque command 23 pg frequency a 03 15 Analog Output Selection 24 voltage command 0 a 03 16 Analog Output...

Page 137: ...th Step Speed 0 00 400 00Hz 0 00 a 04 11 The 12th Step Speed 0 00 400 00Hz 0 00 a 04 12 The 13th Step Speed 0 00 400 00Hz 0 00 a 04 13 The 14th Step Speed 0 00 400 00Hz 0 00 a 04 14 The 15th Step Spee...

Page 138: ...31 The PCO Time Multiplier 1 10 1 a 04 32 The PCO Operation Direction 0 32767 0 FWD 1 REV 0 a 04 33 Process Control Operation Mode Bit0 0 direction determined by Pr 04 32 Bit0 1 direction determined b...

Page 139: ...Bit0 0 direction determined by 04 32 Bit0 1 direction determined by the master speed Bit1 0 continuously execute multi step speed Bit1 1 execute multi step speed based on time Pr 4 15 to 4 30 Bit2 0...

Page 140: ...for the V F Mode Only 0 0 25 0 0 0 a 05 04 Slip Compensation of Motor 1 for V F mode only 0 0 10 0 0 0 05 05 Number of Poles for Motor 1 2 20 4 05 06 Line to Line resistance R1 of Motor 1 m Xx 05 07...

Page 141: ...P Gain 2 0 0 500 0 25 0 a 05 24 ASR I Integration Time 2 0 000 10 000 Sec 0 000 no integration 0 250 a 05 25 Frequency Switch between ASR1 and 2 0 00 400 00Hz 7 00 a 05 26 Low Speed Excitation Magnet...

Page 142: ...Prevention during Operation 10 250 170 a 06 05 Over Current Deceleration Time during Operation 0 05 600 00 Sec 3 00 a 06 06 Over Torque Detection Selection oL2 0 disabled 1 Over torque detection durin...

Page 143: ...detection 4 over torque detection during operation stop operation after detection 0 a 06 10 Over Torque Detection Level 2 OL3 10 250 150 a 06 11 Over Torque Detection Time 2 OL3 0 0 60 0 Sec 0 1 a 06...

Page 144: ...5 CF1 unable to write to memory 16 CF2 unable to read memory 17 bb Pause 18 oL2 motor overload 19 sc IGBT failure 20 brake braking transistor failure 21 OL3 motor overload 22 oh2 brake overheat 06 18...

Page 145: ...00 400 00Hz 0 00 a 07 05 Increasing Rate of the DC Voltage 1 500 30 a 07 06 Re activate after Momentary Power Loss 0 disable 1 begins from command frequency 2 begins from minimum output frequency 0 a...

Page 146: ...t 0 a 07 13 Speed Search Frequency FWD direction 0 00 400 00Hz 60 00 50 00 a 07 14 Speed Search Frequency REV direction 0 00 400 00Hz 60 00 50 00 a 07 15 Gear Gap Acceleration Interruption Time 0 00 4...

Page 147: ...0 00 a 08 04 Integration s Upper Bound Frequency 0 0 100 0 100 0 a 08 05 PID Frequency Output Command limit 0 0 100 0 100 0 a 08 06 PID Deviation Range 100 0 100 0 0 0 a 08 07 One Time Delay 0 000 0...

Page 148: ...and COAST to stop 3 no treatment and no display 3 a 09 03 Overtime Detection 0 disabled 1 100 Sec 0 a 09 04 Communication Protocol 0 7 N 1 for ASCII 1 7 N 2 for ASCII 2 7 E 1 for ASCII 3 7 O 1 for ASC...

Page 149: ...h input forward direction 3 Phase A is a pulse input and phase B is a direction input low input forward direction high input reverse direction 4 Phase A is a forward run pulse then phase B is High Pha...

Page 150: ...and and phase B leads in a reverse run command rising falling edge trigger 1 Phase B leads in a forward run command and phase A leads in a reverse run command rising falling edge trigger 2 Phase A is...

Page 151: ...10 25 P2P Deceleration Time 0 00 100 00 s 1 00 a 10 26 Delay Time for Position Command 0 00 100 00 s 0 005 a 10 27 Position Control Integral I Time 2 0 0 1500 0 05 25 switch 50 0 a 10 28 Position Con...

Page 152: ...g VF VG SV SG T TG a 10 37 P2P Command 4 0 50000 in position control 2 mode 0 a 10 38 P2P Command 5 0 50000 in position control 2 mode 0 a 10 39 P2P Command 6 0 50000 in position control 2 mode 0 a 10...

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Page 154: ...to 400 00 Hz Frequency Output Accuracy Digital Command 0 005 Analog Command 0 5 Frequency Set Resolution Digital Command 0 01Hz Analog Command 1 1000 10bit of the maximum output frequency Torque Limit...

Page 155: ...imum Output Frequency Hz 0 00 to 400 00 Hz Frequency Output Accuracy Digital Command 0 005 Analog Command 0 5 Frequency Set Resolution Digital Command 0 01Hz Analog Command 1 1000 10bit of the maximum...

Page 156: ...5 VFD300V43A 60 VFD055V23A 25 VFD370V23A 146 VFD055V43A 13 VFD370V43A 73 VFD075V23A 33 VFD450V43A 91 VFD075V43A 18 VFD550V43A 110 VFD110V23A 49 VFD750V43A 150 VFD110V43A 24 Fuse Specification Chart S...

Page 157: ...Bussmann P N VFD185V43A 39 38 150 JJS 150 VFD220V23A 100 90 350 JJN 350 VFD220V43A 49 45 175 JJS 175 VFD300V23A 120 120 450 JJN 450 VFD300V43A 60 60 225 JJS 225 VFD370V23A 146 146 500 JJN 500 VFD370V4...

Page 158: ...25 5 230V Series 50 37 20 6 9600W 4 2015 2 BR1K2W008 8 125 4 1 0 75 0 427 80W 750 BR080W750 1 125 260 2 1 5 0 849 300W 400 BR300W400 1 125 190 3 2 2 1 262 300W 250 BR300W250 1 125 145 5 3 7 2 080 400W...

Page 159: ...VFD V Series DELTA ELECTRONICS INC ALL RIGHTS RESERVED B 4 Braking Resistors Braking Units...

Page 160: ...B VFD V Series DELTA ELECTRONICS INC ALL RIGHTS RESERVED B 5 Braking Resistors Braking Units...

Page 161: ...VFD V Series DELTA ELECTRONICS INC ALL RIGHTS RESERVED B 6 Braking Resistors Braking Units Braking resistors model no BR1K0W050 BR1K2W008 BR1K2W6P8 BR1K5W005 BR1K5W040...

Page 162: ...choke VFD007V23A VFD015V23A VFD022V23A VFD037V23A 26TDT1W4C VFD007V43A VFD015V43A VFD022V43A VFD037V43A 15TDT1W44 VFD055V23A VFD075V23A VFD110V43A 50TDS4W4V4 VFD110V43B 26TDT1W4B4 VFD150V43A VFD185V4...

Page 163: ...VFD V Series DELTA ELECTRONICS INC ALL RIGHTS RESERVED B 8 EMI Filters 26TDT1W4C Use on 1 5 HP 230V Three phase Models EMI Filters 15TDT1W44 Use on 1 5 HP 460V Three phase Models...

Page 164: ...B VFD V Series DELTA ELECTRONICS INC ALL RIGHTS RESERVED B 9 EMI Filters 50TDS4W4V4 Use on 7 5 10HP 230V VFD110V43A Three phase Models EMI Filters 26TDT1W4B4 Use on VFD110V43B...

Page 165: ...VFD V Series DELTA ELECTRONICS INC ALL RIGHTS RESERVED B 10 EMI Filters 50TDS4W4C Use on 20 25 HP 430V Three phase Models EMI Filters 100TDS84C Use on 15 20 HP 230V 30 50 HP 430V Three phase Models...

Page 166: ...VFD V Series DELTA ELECTRONICS INC ALL RIGHTS RESERVED B 11 EMI Filters 150TDS84C Use on 25 40 HP 230V 60HP 430V Three phase Models EMI Filters 180TDS84C Use on 50 HP 230V 60 HP 430V Three phase Model...

Page 167: ...VFD V Series DELTA ELECTRONICS INC ALL RIGHTS RESERVED B 12 EMI Filters 200TDDS84C Use on 100 HP 430V Three phase Models...

Page 168: ...ld Terminal R L1 S L2 T L3 Connect Externally with the Encoder of 5V Power Supply and Output Signals to Additional Tachometer Non Fuse Breaker NFB R L1 S L2 T L3 U T1 V T2 W T3 M 3 A B 12V 0V PG 03 VF...

Page 169: ...e input available Maximum 500KP Sec A O B O The Encoder signal output Maximum DC24V 300mA Common point for signal grounding B 4 2 Wiring Notes 1 Use the shielded isolated wire to prevent interference...

Page 170: ...Connect to the Series Control Board VFD V Select the input power and the output type of the Encoder PG 03 FSW2 B G B A B 4 4 The Output Types to Accommodate the Encoder Output Types of the Encoder FS...

Page 171: ...lation Comparison VFD V VFD B Sensorless Vector Mode without PG Flux Vector Mode with PG Without PG With PG Speed Control Range 1 100 1 1000 1 40 1 40 Speed Regulation 0 2 0 02 3 0 05 Initial Speed 15...

Page 172: ...am B 1 4 0 2 1 2 0 5 1 0 75 2 1 5 3 2 2 5 3 7 0 5 5 5 7 5 5 5 3 5 5 5 10 7 5 1 5 5 Diagram A 15 11 20 15 8 14 25 18 5 14 30 22 40 30 22 50 37 30 60 45 50 75 55 460 V Series 100 75 4 38 100 Diagram B P...

Page 173: ......

Page 174: ...es DELTA ELECTRONICS INC ALL RIGHTS RESERVED C 1 DIMENSIONS VFD007V23A 43A Unit mm inches 260 0 10 24 135 0 5 32 160 2 6 31 150 0 5 91 244 3 9 63 11 3 0 44 R3 25 R0 13 6 5 0 26 6 5 0 26 28 0 1 10 2X 2...

Page 175: ...DELTA ELECTRONICS INC ALL RIGHTS RESERVED C 2 VFD015V23A 43A VFD022V23A 43A Unit mm inches R3 25 R0 13 6 5 0 26 6 5 0 26 11 3 0 44 22 0 0 87 2X 28 0 1 10 2X 260 0 10 24 135 0 5 32 160 2 6 31 150 0 5 9...

Page 176: ...V Series DELTA ELECTRONICS INC ALL RIGHTS RESERVED C 3 VFD037V23A 43A Unit mm inches 6 5 0 26 R3 25 R0 13 6 5 0 26 28 0 1 10 2X 34 0 1 34 2X 135 0 5 32 183 7 7 24 150 0 5 91 244 3 9 63 11 3 0 44 272 1...

Page 177: ...Series DELTA ELECTRONICS INC ALL RIGHTS RESERVED C 4 VFD055V23A 43A VFD075V23A 43A VFD110V43B Unit mm inches 183 2 7 22 7 0 0 28 R3 5 R0 14 200 0 7 88 323 0 12 72 185 6 7 31 303 0 11 93 7 0 0 28 13 5...

Page 178: ...ICS INC ALL RIGHTS RESERVED C 5 VFD110V23A 43A VFD150V23A 43A VFD185V23A 43A VFD220V23A 43A Unit mm inches 13 0 0 51 10 0 0 39 2 8 0 1 1 0 42 0 1 65 2X R5 0 R0 20 205 4 8 08 250 0 9 84 226 0 8 90 10 0...

Page 179: ...ies DELTA ELECTRONICS INC ALL RIGHTS RESERVED C 6 VFD300V23A VFD370V23A Unit mm inches 335 0 13 19 370 0 14 57 260 0 10 24 589 0 23 19 560 0 22 05 R6 5 0 25 13 0 0 51 595 0 23 43 21 0 0 83 132 5 5 22...

Page 180: ...ries DELTA ELECTRONICS INC ALL RIGHTS RESERVED C 7 VFD300V43A VFD370V43A VFD450V43A Unit mm inches R6 5 0 25 13 0 0 51 21 0 0 83 335 0 13 19 370 0 14 57 260 0 10 24 589 0 23 19 560 0 22 05 18 0 0 71 1...

Page 181: ...ies DELTA ELECTRONICS INC ALL RIGHTS RESERVED C 8 VFD550V43A VFD750V43A Unit mm inches R6 5 0 25 280 0 11 02 660 0 25 98 631 0 24 84 130 4 5 13 21 0 0 83 13 0 0 51 18 0 0 71 425 0 16 73 385 0 15 16 26...

Page 182: ...d Held Programming Panel VFD PU05 Unit mm inches MODE VFD PU05 PROG DATA RESET STOP PU FWD VFD PU05 REV EXT PU M4 O0 7 3X 73 0 2 87 19 0 0 75 132 0 5 20 9 1 0 36 44 0 1 73 14 5 0 57 112 9 4 44 14 1 0...

Page 183: ......

Page 184: ...FD110V23A VFD110V43A VFD110V43B VFD150V23A VFD150V43A VFD185V23A VFD185V43A VFD220V23A VFD220V43A VFD300V23A VFD300V43A VFD370V23A VFD370V43A VFD450V43A VFD550V43A VFD750V43A Model Name is herewith co...

Page 185: ...0V23A VFD150V43A VFD185V23A VFD185V43A VFD220V23A VFD220V43A VFD300V23A VFD300V43A VFD370V23A VFD370V43A VFD450V43A VFD550V43A VFD750V43A Model Name is herewith confirmed to comply with the requiremen...

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